Iyo wumvise 'Alloy ibice 6,' niki kiza mubitekerezo? Kubantu benshi batanga amasoko cyangwa nabashushanya bamwe bashya kumurimo, akenshi ni ikintu cyumurongo kurupapuro rwihariye: 'Ibikoresho: Alloy 6.' Batekereza ko ari ikibazo cyakemutse - ohereza gusa igishushanyo kandi ibice bizagaragara. Nibyo byambere, kandi binini, imyumvire itari yo. Alloy 6 ntabwo ari ikintu kimwe, kimwe kimwe nka 304 idafite umwanda; ni umuryango, cyane cyane ushingiye kuri cobalt, hamwe nuwo mukono wavanze wo kurwanya kwambara, kurwanya ruswa, hamwe nubushobozi bwo gufata imbaraga mubushyuhe bwinshi. Shitani, nkuko bisanzwe, iri muburyo burambuye bwo kuva muri moderi ya CAD kugera kumikorere ikora, yizewe yicaye mumateraniro. Ntabwo ari ukugira imashini ya CNC gusa; nibijyanye no gusobanukirwa nuburyo ibikoresho bitwara mugihe ubikatiye, ubisya, cyangwa, cyane cyane, uburyo wabijugunye hafi-net-shusho kugirango wirinde guta umutungo mugihe cyo gutunganya kuri imwe mumavuta ahenze hanze aha.
Umukino wa Casting: Ntabwo ari ugusuka ibyuma gusa
Reka tuganire ku rufatiro. Kuri geometrike igoye cyangwa ibice byaba ubwicanyi kugeza kumashini kuva mububiko bukomeye, gukina nintambwe yambere yumvikana. Twakoze toni y'akazi hamwe Koresha ibice 6 binyuze mu gushora imari. Isuku, isobanutse neza urashobora kubona muburyo bwiza bwibishishwa nibyiza kubyihanganirana bikabije ibi bice bisaba. Ariko dore gufata: Alloy 6 ifite aho ishonga cyane kandi imiterere yayo yashonze ni ... biragoye. Ntabwo itemba nka aluminium. Niba sisitemu ya gating na riser idakozwe hamwe nuburyo bwihariye bwo gukomera no gukomera mubitekerezo, uzarangiza ugabanye ububobere buke mugice gikomeye. Nabonye bibaho. Icyiciro cyintebe ya valve yagarutse kubakiriya bafite gutsindwa mugihe cyo kugerageza igitutu. X-ray yerekanaga igice cyiza, usibye umufuka muto, wihishe wumufuka wahindutse inzira yamenetse. Gukosora ntabwo byari imashini; byari bishushanyijeho igikombe gisuka hamwe nu mfuruka kugirango igenzure ubushyuhe bwiza.
Aha niho uburambe, nkimyaka 30 yongeyeho kumaduka nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), ibara rwose. Ntabwo ari ugukoresha itanura gusa. Byerekeranye nigishushanyo mbonera, ubushyuhe mbere yubushyuhe, no kumenya neza uko amavuta azitwara mubucuruzi bwawe bwihariye. Ibyibandwaho byombi kubishushanyo mbonera no gushora imari kubikoresho nkibi bivuze - bivuze ko bashobora kuba barwanye nibi bitekerezo bya metallurgjique muburyo butandukanye bwo gukina, byubaka ubushishozi bwimbitse. Ntushobora kubeshya.
Noneho hariho isuku ya post-casting. Igikonoshwa ceramic kigomba gukurwaho kitangiza igice cyangwa ngo giteze ubushyuhe bwumuriro. Ibipimo byo guturika byumucanga bigomba kuba byiza-birakaze cyane kandi ukora cyane cyangwa ugakora micro-hejuru hejuru, witonda cyane hanyuma ugasiga ibisigara bibangamira gutunganya cyangwa gutwikira. Nigikorwa kiringaniza ubuhanzi burenze siyanse rimwe na rimwe.
Imashini: Aho Igiciro Cyukuri (no Kubabara Umutwe) Hihishe
Nibyiza, nuko ufite casting nziza, cyangwa birashoboka ko utangirira kumabari yakozwe. Noneho ugomba kuyikora. Aha niho ijambo 'Koresha ibice 6'itangira guhindura mububiko bwamasaha nyayo no gukoresha bije. Ibi bikoresho birababaje. Iseka ibikoresho bisanzwe bya HSS. Ukeneye karbide, kandi akenshi amanota yihariye hamwe na coatings yihariye. Ndetse hanyuma, ibikoresho byubuzima nigice cyibyo wabona hamwe nicyuma.
Ibi twabyize inzira igoye kumushinga wa pomp shaft. Yayiteguye nkicyuma gikomeye. Kwinjiza bwa mbere byamaze iminota itatu mbere yuko inkombe iba. Kurangiza byari biteye ubwoba, kandi twagombaga guhagarara tugasuzuma buri kintu cyose - umuvuduko, ibiryo, ubukonje bukabije hamwe nigitutu (gukonjesha umwuzure ni ngombwa, ntabwo ari amahitamo), ndetse nuburyo bwo gukoresha inzira. Gusya kuzamuka hamwe no gusya bisanzwe byagize itandukaniro rigaragara muburyo butajegajega. Urangiza kwiruka gahoro kurenza uko wifuza kubika igikoresho, gitwara igihe cyo gukora, gitwara ikiguzi. Buri munota kuri spindle hamwe nibi bikoresho bihenze.
Niyo mpanvu ubushobozi bwa CNC bwo gutanga ibikoresho bugomba kuganirwaho murwego rwibikoresho. Amaduka akora cyane cyane aluminiyumu ntabwo ihita igenerwa ibikoresho Amavuta 6. Bakeneye imashini iboneye, imbaraga za spindle, kandi, cyane cyane, ubumenyi bwibikorwa. Urebye ibikoresho bya QSY byashyizwe ku rutonde - ibyuma, ibyuma, bitagira umwanda, hanyuma ugahamagara cobalt na nikel alloys - icyo ni ikimenyetso. Ivuga ko byabaye ngombwa ko bahindura uburyo bwabo bwo gutunganya ibintu byose, uhereye kubwincuti ugereranije kugeza bigoye. Birashoboka ko batwitse mugabane wabo winjizamo kugirango ubone ibipimo byahamagaye.
Uruhande rwo gushakisha
Byihuse ariko byingenzi: guhuza. Kuberako ukata gahoro kandi ibikoresho birakomeye, gukata imbaraga biratandukanye. Ibikoresho byawe bigomba kuba bikomeye kugirango wirinde kuganira, ariko kandi ntushobora gukomera cyane kuburyo ugoreka inkuta zoroshye. Kugirango dukore impeta ya kashe twakoze, twagombaga gukora mandel yihariye hamwe na coefficient yihariye yo kwagura amashyuza hafi ya Alloy 6, kubera ko ubushyuhe buva mumashini bwagura igice kumurongo wicyuma gisanzwe, kandi iyo gikonje, nticyaba cyuzuye. Ibisobanuro bito nkibyo bitandukanya igice cyakoreshwa nigice kimwe.
Ikirango kidasanzwe kivanze nicyo gisobanura mubyukuri
Abatanga ibicuruzwa akenshi bajugunya ibikoresho nkibi munsi ya alloys. Nindobo yoroshye, ariko nkumuguzi cyangwa injeniyeri, ugomba gucukumbura cyane. Uburyo budasanzwe busaba gukora bidasanzwe, kugenzura inzira zidasanzwe, no kwitondera bidasanzwe. Kuri Koresha ibice 6, imwe mu ngingo zingenzi zigenzura ni kuvura ubushyuhe. Mugihe gikunze gukoreshwa muburyo bwa as-cast cyangwa igisubizo-cyakemuwe, rimwe na rimwe hakenerwa uburyo bwihariye bwo gusaza kugirango hagabanuke karbide kugirango irinde kwambara neza. Niba iduka ridashyizwemo itanura risobanutse neza, ryakozwe kandi ntirishobora kwerekana igihe-ubushyuhe bwumurongo, urashobora kubona imikorere idahuye kuva mubyiciro kugeza kumurongo.
Gukurikirana ni ikindi kinini. Ibi ntabwo ari ibicuruzwa. Ukeneye icyemezo gisubira gushonga. Abashingantahe bazwi na mashini bazatanga ibi nkikibazo. Nibice bigize pake mugihe urimo ukorana n-imikorere-yimikorere. Iyo usuzumye umufatanyabikorwa, ubushake nubushobozi bwabo bwo gutanga ibintu byuzuye ni akayunguruzo kihuse kuburemere bwabo muri rusange.
Ibi bizenguruka mumateka yimikorere yikigo. Firime imaze imyaka irenga mirongo itatu ikora no gutunganya, nka QSY, birashoboka ko yubatse sisitemu yibi. Bahuye nubugenzuzi bufite ireme, bakorana na raporo zidahuye, banonosora impapuro zabo. Ubwo bumenyi bw'inzego nibyo ugura rwose, ntabwo ari ugukuraho ibyuma gusa.
Kunanirwa nk'Umwarimu: Inkuru Yitwa Cage Story
Nzabagezaho urubanza rugufi rutagenze neza, ariko rwatwigishije imishinga irenga icumi. Cyari akazu kegeranye, igice cyoroshye cyogejwe kuva Alloy 6 kizengurutse. Ibicapo byasabye ubuso bwiza cyane kurangiza kuri ID. Twabigezeho mu iduka, turabipima, bisa neza. Ariko muri serivisi, byananiye imburagihe kubera gutitira. Isesengura rya post-mortem ryerekanye inzira yo gutunganya ubwayo. Twari tumaze kugera ku ndunduro nziza, ariko kubikora, twari twarashizeho kandi microstructure yubuso bwihariye bwakundaga kwambara munsi yumutwaro. Igisubizo nticyarangiye neza; byari bigenzuwe, bitarenze gato biturutse kubitangazamakuru bitandukanye byo gusya byaremye hejuru yubutaka bwiza. Igitekerezo cyari kibi, kandi ntabwo twari dufite uburambe bwo kubibariza. Noneho buri gihe tubaza kubijyanye no gusaba ibidukikije hamwe nuburyo bwo kwikorera mbere yo kurangiza guhamagarwa hejuru yo guhamagarwa kuri aya mavuta.
Isoko hamwe nigihe ntarengwa
Hanyuma, ingingo ifatika kumasoko Koresha ibice 6. Kuyobora igihe. Niba ubakeneye byihuse, akenshi uba udafite amahirwe. Ibikoresho bibisi ntibishobora kuba kumurongo. Inzinguzingo yo gukina, harimo gukora igishushanyo, kubaka ibumba, gusuka, gukonjesha, no gukora isuku, bipimwa mu byumweru, ntabwo ari iminsi. Imashini ifata igihe kinini kubera umuvuduko wo kwitonda no kugaburira. Kugenzura ubuziranenge birabigiramo uruhare. Kwihutisha kimwe muri ibyo byiciro ni igisubizo cyibiza. Utanga ibintu bifatika ntashobora gusezeranya icyumweru kimwe; bazakunyura mugihe cyibikorwa byabo. Umufatanyabikorwa mwiza ayobora ibiteganijwe imbere. Kugenzura urubuga rwabatanga isoko, nka tsingtaocnc.com, kubushobozi bwabo buvuzwe ni intangiriro, ariko ikizamini nyacyo kiri mukiganiro: barabaza ibibazo byukuri kubijyanye no gusaba kwawe, cyangwa bavuga igiciro nitariki gusa? Ubwa mbere mubisanzwe byerekana ko batekereza uburyo bwo gukora igice, ntabwo ari uburyo bwo kugikora gusa.
Amaherezo, gutsinda Koresha ibice 6 gukora ni ubufatanye. Ari hagati yuwashushanyije asobanukiwe nibisabwa mumikorere, metallurgiste cyangwa injeniyeri wumushinga wunva imyitwarire yibikoresho, hamwe numukanishi wumva uburyo bwo kuyikora atabangamiye imitungo yayo. Ntabwo ari itegeko ryo kugura gusa. Ninzira, hamwe niminkanyari zose, gusubiramo, no gukemura ibibazo bikubiyemo. Intego ni ukurangiza nibintu bidahuye gusa nicapiro, ariko bikarokoka kwisi aho ibicapo bitigera.
