Iyo abajenjeri bagaragaje ishoramari ryibyuma bitagira umuyonga kubikorwa bya hydraulic hydraulic ubutumwa cyangwa amazu ya pompe yumuvuduko mwinshi, ntabwo bahitamo inzira-bahitamo gusubiramo inshuro nyinshi, ubunyangamugayo bwa microstructural, hamwe no gutandukana na zeru mukurwanya ruswa. Niyo mpamvu OEM yisi yose igaruka kuri a uruganda rutera ibyuma ifata buri gusuka nkibintu byuzuye: QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Impamvu Gutera Ishoramari-Ntabwo ari Umusenyi cyangwa Gupfa-Yatsindiye Ibice Byuzuye Byuma
Ibyuma bitagira umuyonga nka SS316, 17-4PH, hamwe na duplex amanota arwanya imyenda yo gukora - ariko kandi irwanya imiterere idafite ihinduka. Gutera umucanga bizana ubuso bwubuso hamwe nuburyo bwimbuto zidahuye. Gupfa bipfa kunanirwa-gushonga-ingingo-idafite ibyuma. Gutera ishoramari bikuraho icyuho: ibishashara byerekana neza koherezwa kuri geometrie yanyuma, bigatuma ± 0,05 mm yihanganira ibintu bito nkubunini bwa 0.8 mm. Twabonye abakiriya bava kuri fagitire zakozwe na CNC bajya mu ishoramari-bakagabanya uburemere bw'igice 37%, igihe cyo gutunganya 62%, n'imyanda y'ibikoresho ikarenga 80%. Ubucuruzi? Kugenzura cyane igiceri cyubaka, igipimo cya dewaxing, hamwe nikirere cyitanura. Ntabwo amaduka yose ashobora kuyifata.
Ubushobozi bune butandukanya uruganda rwukuri rwicyuma rutera ibyuma nibindi bisigaye
Kuri QINGDAO QIANGSENYUAN, "gushora imari" ntabwo ari umurongo umwe kurupapuro rwubushobozi. Nibikorwa bihagaritse akazi aho metallurgie, ibikoresho, hamwe no kugenzura buri munsi:
- Gukoresha ibikoresho byemewe: Nta bushyuhe budasanzwe. Buri cyuma kitagira umuyonga gitwara MTRs zose (Raporo y'Ikizamini cya Mill Mill) gishobora gukurikiranwa na EN 10204 3.1 - kandi turarengana karubone, chromium, hamwe na azote mu nzu mbere yuko inyubako zitangira.
- Hybrid casting + disipuline yo gutunganya: Inzu ya piston ya pompe ya piston igera mu itanura hamwe na 0.3 mm y'amafaranga yatanzwe - ntabwo ari mm 2. Imashini yacu 5-axis ya CNC selile imashini ifunga kashe hamwe nududodo twicyambu * muburyo bumwe *, ikuraho amakosa yo kongera guhuza yangiza igipimo cyikizamini-cyizamini.
- AMS 5387 & T800 cobalt-urwego rwo gutora neza: Ibi ntabwo aribikoresho "nabyo-bikoreshwa" hano. Twateye AMS 5387 nozzles hamwe numuyoboro wogukonjesha imbere munsi ya vacuum ifashwa nigikonoshwa-kandi dusanzwe duhamagara GD&T nko kwihanganira imyanya Ø0.02 mm kuri 12-mm-diametre.
- Inzira-yuzuye ikurikirana kugeza kuri numero yubushyuhe.
Ibyo Abakiriya Babaza Mubyukuri - N'ibyo Bavuga Bidasanzwe
Ati: "Urashobora guta uyu mubiri wa 316L ufite urukuta rwa mm 2,5 na radiyo y'imbere munsi ya mm 1,2?" Yego - ariko gusa niba igishushanyo mbonera cyibishashara kirenze 0.8 ° hanyuma igishishwa kikarasa kuri 1020 ° C mumasaha 3, ntabwo 2. Ibyo ni ukuri kutavuzwe: ishoramari ryibyuma bitagira umuringa bitera intsinzi mubuzima bwa profilique, chimie binder, hamwe no guca imanza-ntabwo ari dosiye ya CAD gusa.
Twabuze kubara umubare wa RFQ uhagera hamwe na "as-cast surface irangiza Ra ≤ 3.2 µm." Ibyo biragerwaho-ariko gusa hamwe na ceramic slurries yahujwe na stainless, ntabwo aluminium. Kandi yego, turabikora. Ariko kandi tubwira abakiriya imbere: kugera kuri Ra ≤ 1,6 µm bisaba guturika nyuma yikirahure-isaro guturika * wongeyeho * vibratory kurangiza - kandi ukongeraho 18% kugirango uyobore igihe. Gukorera mu mucyo ntabwo ari politiki hano. Ni protocole.
Undi ukunze kubaza: “Urashobora gusudira kuri flange nyuma yo gukina?” Tekiniki yego. Mubyukuri oya-kubice 17-4PH bigenewe serivisi ya peteroli na gazi yo hanze. Uturere twibasiwe nubushyuhe twangiza microstructure yimvura. Igisubizo cyacu? Fata flange integral. Nibyo, ibiciro byo gukoresha bizamuka. Ariko kunanirwa kumurima bigabanuka kuri zeru. Nibyo ba injeniyeri ba ROI bapima mubyukuri.
Aho Precision Ihurira Ubufatanye-Kurenga Igorofa
Uruganda rukora ibyuma rutagira umwanda rugira ikizere mugihe rukora nko kwagura itsinda ryawe ryubwubatsi-ntabwo ari umucuruzi utegereje POs. Kuri QINGDAO QIANGSENYUAN, bivuze:
- Isubiramo ryibikorwa byubusa kuri buri gishushanyo-hamwe na GD&T ihamagarwa ryo guhamagarwa hamwe nubundi buryo bwo gutanga ibitekerezo (urugero, “Iyi Ø12.2 ± 0.015 mm bore ni imashini yakozwe neza nyuma yo kugerageza kuyishiraho”);
- Prototype-yambere ikurikiranye: casting eshatu zikora zoherejwe muminsi 14, hamwe na raporo ya CMM yuzuye hamwe na metallurgical cross-section;
- Ntibitangaje kubitangwa: akanama kacu ko gukora ibinure bikurikirana buri kintu kuva inshinge zishashara kugeza NDT yanyuma - kandi ivugurura risangirwa buri cyumweru, ntabwo ryoherejwe gusa.
Ntabwo dukurikirana amajwi. Dukemura muburyo bwo kunanirwa: isuri mumashanyarazi ya pompe yihuta, umunaniro wumuriro mumibiri ya valve-valve, gutembera muri winch center-shaft. Ibyo byibandwaho bituma dusunika imipaka-nko gutera umubiri wa 316L wumuvuduko wumuriro hamwe ninkuta 100% zidafite urukuta rwimbere kuri 0.5 mm. Byarakozwe. Kabiri.
Ijambo ryanyuma: Icyitonderwa nticyatanzwe-Cyakozwe, kigenzurwa, kandi gitangwa
Niba porogaramu yawe isaba ibyuma bidashora ibyuma bidafite ibyuma bifatika - munsi yigitutu, munsi yumutwaro, kugenzurwa - noneho gufatanya nuruganda rwubatswe kubintu bitoroshye kuruta kuba hafi cyangwa igiciro. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora nka a uruganda rutera ibyuma aho buri ntambwe igenda isubiza ikibazo kimwe: “Ni ubuhe buryo bwo kwizerwa bukora busaba-ntabwo ari ibintu byoroshye kuvuga?”
Igisubizo? Ibice byatsinze ibizamini bya hydrostatike kuri 1.5 × umuvuduko ukabije. Ibigize kurokoka 20.000+ byizunguruka mumashanyarazi ya hydraulic. Kandi umubano umara imyaka 7+ - ntabwo ari gahunda imwe gusa. Kuberako mubikorwa byinshi byo gukora ibyuma, precision ntabwo ihitamo. Ntabwo ari ibiganiro.
