Iyo injeniyeri zikeneye a uruganda rutunganya prototype itanga ibyuma-byihanganira ibyuma-byihuse, bisubirwamo, kandi byiteguye kwemezwa gukora - basimbuka amaduka rusange. Bajya aho amavuta ya cobalt adahagarika uruziga, aho guhamagarwa kwa GD&T bitera guhita bisubirwamo-ntibikurikirane imeri-kandi aho "prototype" idasobanura "kumvikana." Aho niho prototyping nyayo igenda neza.
Twabonye imishinga myinshi yatinze kuko iduka ryemeye igishushanyo tutabajije uburyo bwo gutunganya ubushyuhe cyangwa gusoma nabi AMS 5387 ibisabwa bya microstructure. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Buri prototype itangirana no kugenzura ibintu - ntabwo ari urusyo gusa, ahubwo urwego rwicyiciro rusubira mu ziko. Turagerageza T800 yinjira muri cobalt ishingiye kubunini bw'ingano mbere yo gukomera. Kubera iki? Kuberako 0.002 ″ kwihanganira amazu ya pompe ntacyo bivuze niba kugoreka ubushyuhe mugihe cyo kugabanya imihangayiko bihindura umurongo wa 0.0015 ″ nyuma yo gutunganya. Ibyo ntabwo ari theoretical. Twabipimye - kuri tombora eshatu zitandukanye - mbere yuko dusubiramo porotokole yacu yo gukonjesha no gukonjesha.
Kwishyira hamwe bihagaritse gutandukanya ukuri kwukuri nubuso-urwego rwubushobozi. Abacuruzi benshi bohereza hanze, hanyuma imashini. Ibyo bituma habaho gutandukana hagati ya as-geometrie na raporo ya nyuma ya CMM. QINGDAO QIANGSENYUAN igenzura byombi. Ikigo cyacu cyujuje ISO gikora ishoramari kubutaka bwa cobalt nozzles zometseho uruzitiro rwumucanga no kumucanga kumibiri minini ya hydraulic valve - hanyuma ikarangirira munzu kuri axe nyinshi za CNC hamwe nubushakashatsi bwakozwe hamwe nindishyi zumuriro. Nta ntoki. Nta kongera gushiraho. Nta mibare yatakaye. Kurugero: inzu ya piston ya pompe isaba kwibanda munsi ya 0.001 ″ hejuru ya mm 400 z'uburebure. Ibyo tubigeraho mugutunganya isura ya bore na flange muburyo bumwe - nyuma yo gukina - dukoresheje vacuum chucks yihariye hamwe nuburyo bworoshye bwo guhuza ibikoresho. Igisubizo? Ingingo ya mbere yo gutsinda igipimo kiri hejuru ya 94% kurwego rwa hydraulic.
Bamwe bashobora kuvuga ko gukina + gutunganya imashini ya Hybrid byongera ikiguzi. Ariko mugihe igitutu cyawe cyumuvuduko kigomba gufunga 6000 psi mugihe urwanya ihungabana rya sulfide, kureka gushora imari kumiterere-net ntabwo ari ukubika amafaranga-birashobora gutsindwa numurima. Twasimbuye prototypes eshanu zananiranye za offshore (zose zakozwe kuva mukibaho gikomeye) hamwe na verisiyo imwe ishora-cast + irangiza-imashini ikoresheje AMS 5387. Igihe cyicyiciro cyagabanutseho 37%. Ibiro byagabanutseho 22%. Kandi gutsindwa-ibizamini byatsinzwe byarashize. Ibyo ntabwo ari optimiz-ibyo guhuza metallurgical. Itsinda ryacu risubiramo buri kintu cya GD&T mugihe cyo gutanga ibitekerezo byubuhanga, amabendera datum amakimbirane mbere yuko ibikoresho bitangira, kandi ikemeza ibyangombwa bisabwa kurangiza hejuru yimyambarire ikora - ntabwo ari impapuro zihariye. A Ra 0.4 mm kuri hejuru idahuza? Ntibikenewe. Ku butaka bwa kashe ifite imbaraga? Kudashyikirana.
Kwizerwa ntabwo bijyanye n'amasezerano. Byerekeranye nibibaho iyo ibicuruzwa byambere bigeze. Turohereza hamwe na dosiye yuzuye yo kugenzura: ibikoresho fatizo, ibiti bivura ubushyuhe, raporo ya CMM yatangajwe kuri ASME Y14.5, hamwe no gupima optique ya radiyo ikomeye. Igice cyose gitwara indangamuntu yihariye ihuza amateka yacyo. Abakiriya muri Amerika ya Ruguru hamwe n’Uburayi bakoresha amakuru yacu kugirango bafunge ibyifuzo bya PPAP byihuse. OEMs yo mu majyepfo yuburasirazuba bwa Aziya yishingikiriza kuri gahunda yacu yunvikana kugirango ihuze itangwa rya prototype hamwe na progaramu zabo zemewe - nta byumweru byubatswe byubatswe. Iyo urebye imbere, turimo kwagura R&D ku mikorere ya Hybrid casting-mashini ikora kumashanyarazi ya pompe yivanze cyane, twongeraho isesengura ryerekana ibintu byinjira mu kirere, kandi dukurikirana ibyemezo bya NADCAP byo mu kirere. Icyitonderwa ntabwo ari igenamigambi kuri CNC. Nuburyo ukoresha amavuta, soma igishushanyo, kandi utunge ibisubizo.
