Reka tuvuge kubyerekeranye no guta umucanga. Benshi mubantu bumva ibyo kandi bagashushanya uruganda rwuzuye-robo, robot zivuga, zisuka ibyuma bishongeshejwe bidakozwe namaboko yabantu. Nizo nzozi zo kwamamaza, ariko ukuri kubutaka ni byinshi ... kurwego. Ntabwo ari ugusimbuza byose hamwe nibindi bijyanye no kudoda hamwe birwa byikora aho bigabanya rwose ikiguzi cyangwa bikemura umutwe mwiza. Guhinduka nyabyo ntabwo ari ugusuka gusa; ni hejuru muburyo bwo gutunganya no gutunganya umucanga, no kumanuka muri shakeout no gukora isuku. Amaduka menshi asimbuka mubitekerezo byikora ni isasu rya feza kubura abakozi, gusa ugasanga ritangiza ibintu bishya muburyo bwo kubungabunga no kugenzura uburyo sisitemu zabo za kera zitigeze zigira.
Intangiriro yacyo: Icyo Automation isobanura hano
Mubitekerezo byacu, mubikorwa byayo byiza, automatisation akenshi itangirana numurongo wububiko. Tekereza uburyo bwikora bwikora, kugenzura umucanga no kugenzura - nko gukoresha a gutunganya umucanga Sisitemu hamwe n'umuvuduko ukabije wo gukanda cyangwa guhinduka. Intego ni uguhuzagurika. Abakozi babantu bafite ubuhanga bwo guhinduka, ariko kumurimo munini cyane nka moteri ya moteri cyangwa umubiri wa hydraulic valve, urashaka ko buri cyobo kibumba kigira ubucucike bumwe, ubukana bumwe. Aho niho imashini zitsinda.
Ariko dore gufata abantu bose biga inzira igoye: gutegura umusenyi wawe bigomba kubanza gukomera. Gutangiza uburyo bwo kuvanga umucanga utagira inenge bituma gusa ibumba ryihuta. Twize muriyi myaka yashize twiruka kububiko bwa pompe. Twari dufite umurongo wo gutondekanya igice, ariko bentonite n'amazi byongeweho byari intoki. Guhindagurika mubushuhe bwumucanga byatumye habaho kwiyongera kwa gaze. Automatic yongereye ikibazo mbere. Gukosora ntabwo byari robot nyinshi; yari itangiza sitasiyo ya mbere.
Iyi sano isubira mubigo byakuze hamwe nikoranabuhanga. Fata uruganda nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Hamwe nimyaka irenga 30 mugukina no gutunganya, birashoboka ko babonye ubwihindurize. Bafite umwihariko muri shell no gushora imari, ariko amahame ararengana. Kugirango ukoreshe ibikoresho kuva kumyuma kugeza kuri nikel ishingiye kuri nikel yizewe, umusingi - yaba umucanga cyangwa igikonoshwa ceramic - ugomba kuba utunganye mbere yuko wihutisha ibintu. Kwimuka kwabo muri CNC gutunganya kugirango barangize nabyo bivuga ko hakenewe ibisobanuro akenshi bitangirana na gahunda yo gukina.
Gusuka Paradox: Aho Urubanza rwabantu rugifite akamaro
Gusuka automatike ni umwana wandika, ariko biroroshye. Sisitemu yo gusuka yikora-itanura-iminwa, gusuka ibikombe hamwe no kugenzura urwego rwa laser-biratangaje kubisubiramo numutekano. Bakuraho umunaniro wabantu mugukoresha imitwaro iremereye. Kumurongo muremure wibintu bisa mubyuma cyangwa ibyuma bisanzwe, ntabwo ari ibitekerezo.
Ariko, kubiruka bigufi cyangwa ibishishwa hamwe nimyitwarire igoye yo gukomera, nka bimwe muribyo cobalt cyangwa nikel ishingiye kuri nikel idasanzwe, amaso yamasuka yamenyereye akwiriye uburemere bwayo muri zahabu. Bareba ibyuma bitemba, umukono wubushyuhe, kandi birashobora guhindura micro-ihindagurika. Nabonye ibyuma bisuka byikora kumurongo wibyuma bitagira umuyonga urugi rwa valve umubiri biganisha kuri misruns kuko igihe cya progaramu cyari agace gato kuri kiriya gishushanyo mbonera. Imashini yakoze neza neza ibyo yabwiwe. Rimwe na rimwe, icyo ni cyo kibazo.
Uburyo bwa Hybrid bukunze gukora neza: guhinduranya ubwikorezi no guhagarara kumurongo kugirango ube mububiko, ariko reka reka umuhanga kabuhariwe atere kandi ayobore isuka. Igabanya imbaraga zumubiri ariko ikomeza urwo rubanza rukomeye. Aha niho byikora gutunganya umucanga ikeneye ibisobanuro bifatika.
Icupa ryihishe: Guhungabana no kweza
Aha niho imishinga myinshi yo gutangiza isitara. Urashobora gukora ibishushanyo byiza hanyuma ukabisuka neza kumuvuduko mwinshi, gusa ukarema umusozi wibisusurutsa bishyushye bigomba gutandukanywa numucanga, amarembo hamwe na riseri byavanyweho, kandi bigasukurwa. Niba iki cyiciro ari intoki, gihinduka imbogamizi nshya.
Imbonerahamwe ya Vibratory shakeout ihuza imikandara ya convoyeur nintambwe yambere. Ariko rero, ukenera kurasa byikora, kandi birashoboka kubona cyangwa gusya robot kugirango bitesha agaciro. Igiciro cy'igishoro gisimbuka hano. Kububiko nka QSY, guhuza imashini ya CNC nyuma bivuze ko gukina bigomba gutangwa neza. Gukuraho amarembo bidahuye birashobora kwangiza ibyo bikoresho. So, automatisation yo gukora isuku ntabwo ari umurimo gusa; nibijyanye no gutegura igisobanuro cyuzuye cyicyiciro gikurikira.
Twashyize mubikorwa robotic grinding selile ya aluminiyumu rimwe. Gutegura inzira ya robo kuri buri gice gishya geometrie yari igiciro cyambere cyo hejuru. Kwishura byaje nyuma yibice byinshi bisa. Yatwigishije ko ROI ya automatike ihujwe cyane nubunini bwigice hamwe nigishushanyo mbonera.
Ibyatanzwe na Digital Mold
Uruhande rutaganiriweho cyane rwo gukusanya amakuru ni ikusanyamakuru. Imashini zigezweho zikoresha imashini ni ihuriro ryamakuru. Bandika ububobere bukomeye, gukanda igitutu, ibihe byizunguruka. Ibi birema urutoki rwa digitale kuri buri cyuma. Iyo inenge ya casting igaragara-vuga, akavuyo kagabanutse mugice cyinshi cyicyuma gikozwe mucyuma - urashobora kugisubiza inyuma kugirango urebe niba iyo miterere yihariye yari hanze.
Ibi bimura kugenzura ubuziranenge kuva kugenzura (gushaka ibice bibi) mukurinda (guhagarika ibishushanyo bibi gukorwa). Nimpinduka yibanze. Kubikorwa byinshi-bikorwa, iyi troncable ni zahabu. Niba QSY imashini itera kandi igasanga inenge ihishe, kubasha kuyikurikirana kumurongo wihariye kumurongo wihariye iramenyesha gukosorwa atari mumucanga gusa, ariko birashoboka mubikonoshwa byabo cyangwa mubikorwa byishoramari, bigatanga ibitekerezo byubumenyi bwabo mumyaka 30.
Ariko amakuru ntacyo amaze nta bantu bashobora kubisobanura. Ukeneye injeniyeri zitunganya ibintu zumva icyo spike muburyo bwo guhuza imbaraga bivuze mubyukuri imbaraga zumucanga. Imashini iguha iki, umuntu atanga impamvu.
Kureba imbere: Kwishyira hamwe, Ntabwo Kwigunga
Kazoza ka gutunganya umucanga ntabwo ari selile yihariye. Nibyerekeranye nuburyo selile ya casting ivugana nitanura rishonga (guhindura ubushyuhe bwo gusuka hashingiwe kubisesengura ryigihe-nyacyo), uburyo sisitemu yo gutunganya umucanga ihinduka ukurikije ubushyuhe bwumucanga hamwe nisomwa rya LOI (Loss on Ignition), nuburyo amakuru yo guta yarangije gutegura gahunda yo gutunganya CNC.
Impamvu nyayo yo guhatanira ibishingwe ubungubu ni uku guhuza amakuru. Iremera gukoresha ibikoresho bigoye na geometrike byunguka. Ubushobozi bwisosiyete ntago ikora casting gusa, ahubwo yokwizerwa kandi inshuro nyinshi gukora hafi-net-net-nete yiteguye gutunganywa bwa nyuma-nkibyo QSY igaragaza hamwe na serivise zabo hamwe no gutunganya imashini-niho isoko igana.
Noneho, mugihe cyo gusuzuma automatike, ikibazo ntabwo imashini ishobora gukora iyi ntambwe gusa? Nigute amakuru yiyi ntambwe agira ingaruka ku ntambwe icumi ikurikira? Iyo mitekerereze ihinduka, kuva mumikorere ikora kugeza guhuza inzira, nibyo bitandukanya uruganda rugezweho, rushoboka kandi rukomeza urumuri. Ibikoresho ni ibikoresho gusa; ubukorikori nyabwo buri muri sisitemu wubaka hamwe nabo.
