Gushakisha a uruganda rushora imari ibyo bitanga ibisobanuro, bisubirwamo, hamwe nuburinganire bwa metallurgjiya-hatabayeho ibihe byambere cyangwa byibuze bya fondasiyo yo hanze? Nturi wenyine. Mu myaka itanu ishize, twafashije ibigo by’ubwubatsi 47 byo muri Amerika y'Amajyaruguru n’Uburayi gusimbuza abatanga isoko mu mahanga bidahuye n’umufatanyabikorwa umwe muri Qingdao ushoboye kubyara uduce duto duto twa cobalt alloy nozzles, amazu y’amapompo y’icyuma, hamwe n’imibiri ya AMS 5387 - mu bihe byose bigenzurwa na ISO 9001.
Kuki "Urugo" Gushora Ishoramari bitakiri ubwumvikane
"Urugo" ntabwo bivuze ubushobozi bwurwego rwinyuma. Bisobanura kuba hafi, kwitabira, no gutunga nyirizina - ntabwo ari aderesi yoherejwe gusa. Iyo sisitemu ya hydraulic ya prototype ikenera inshuro eshatu mubyumweru bitandatu, cyangwa guteranya pompe yamavuta ya peteroli bisaba ibyuma bibiri bya cobalt-nikel buri kwezi, kohereza ibishushanyo mububiko bwa kure bitera ibyago nyabyo: GD&T idasobanuwe neza, ubushyuhe butagereranywa hagati yubushyuhe, hamwe na zeru zitagaragara muburyo bwo gutwika cyangwa kuzunguruka.
Twabibonye imbonankubone: ingufu za Tier-1 z'amazi OEM yatakaje amezi atatu yemeza T800 alloy center shaft roller kubera ko uwabitanze mbere atashoboraga kwandika ibishashara byo kugabanya ibishashara cyangwa gutanga raporo ya microstructure kuri ASTM E112. Aho niho hari ukuri uruganda rushora imari Guhindura ikigereranyo. Ntabwo ari nko kugabanya ikiguzi-ahubwo ni kwagura injeniyeri.
Ubushobozi bune busobanura urugo nyarwo-Igipimo Cyuzuye
Igikorwa cyukuri cyo murugo gushora imari bigomba gukora ibirenze gusuka ibyuma. Igomba guhuza cyane nuburyo bwo hasi - kandi igashyira mubikorwa indero kuri buri ntoki. Dore ibyo tugenzura mbere yo kwakira umuryango mushya wose:
- Ubusugire bw'umubiri.
- Gukomeza kumashini.
- Ibikorwa bya Microstructure.
- Guhuza ibipimo: Igenzura-ingingo ya mbere ukoresheje Zeiss CMM + igereranya optique, hamwe na raporo yo gutandukana ihujwe neza nigishashara cyerekana ibikoresho byo kwambara
Ibi ntabwo ari theoretical. Kububatsi bwa pompe imwe yo mu majyepfo y’iburasirazuba bwa Aziya, twagabanije ibicuruzwa byakoreshwaga bwa mbere kuva kuri 22% bigera kuri 1.8% dufatanya gukora ibimera byahinduwe byitwa ceramic shell byagabanije guhagarika ubushyuhe bwumuriro mugihe cyo kwangiza, hanyuma tubyemeza mubice bitatu bikurikiranye byamazu ya 316L idafite ibyuma.
Iyo Gito-Batch Atari Umubare muto-Nibisubizo Byinshi
Itsinda rito ntabwo risobanura imigabane mike. Mubyukuri, ibinyuranye nibyo. Ibi bice akenshi bikora nkibizamini byakazi, ibice byujuje ibyangombwa, cyangwa ibikoresho-bigoye cyane aho gukora bidashoboka. Cobalt alloy nozzles ya sisitemu yumuvuduko ukabije wamazi? Icyuho kinini kirenze mm 0,15 kirashobora gutera isuri yibiza kuri 60.000 psi. AMS 5387 ibice bya pompe kubice byo kugenzura munsi yinyanja? Igipimo cyimiterere munsi yubushyuhe bwikigereranyo kirenze kurangiza hejuru.
Niyo mpamvu ibyacu uruganda rushora imari ifata gahunda zose, ndetse nigice kimwe - nkigikorwa cyo gukora. Ibikoresho byinjira bibona isesengura ryuzuye. Igikonoshwa cyose cyakira infragre ya thermografiya mbere yo kurasa. Buri casting ikorerwa irangi ryinjira * na * ultrasonic scanning niba uburebure bwurukuta burenze mm 12. Ntabwo dusimbuka intambwe kuko amajwi ari make. Twikubye kabiri kuri verisiyo kuko ingaruka ni nyinshi.
Ibyo Gutegereza Mugihe Uhuza Urugo Rwukuri-Umufatanyabikorwa
Niba urimo gusuzuma amahitamo arenze igiciro kuri kilo, baza ibibazo-urebe uko basubiza:
- Urashobora gusangira raporo eshatu zanyuma zubugenzuzi bwimbere kubikorwa byo gushora imari?
- Nigute ushobora guhinduranya amafaranga yo kugabanuka kuri T800 ishingiye kuri alloys hamwe na 316L isanzwe?
- Ugumana ibishashara n'ibishishwa by'amezi 12 - cyangwa kugeza igihe byoherejwe?
- Ese CMM yawe yahinduwe kuri NIST-ikurikiranwa, kandi raporo irimo FAI?
Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ibisubizo byanditse - ntabwo byavuzwe. Ikigo cyacu muri Qingdao gikora neza ariko ntigishobora kunanuka: 18% byubutaka bwahariwe metrologiya na laboratoire yibikoresho, ntabwo ari imirongo gusa. Kohereza dosiye zo kugenzura imibare - ntabwo ari agasanduku gusa - hamwe na gahunda zose. Kandi yego - dushyigikiye umurimo muto-muto. Igihembwe gishize, twasohoye ibice 7 byabigenewe byitwa cobalt alloy plug ya retrofit yo mubudage, hamwe nubushakashatsi bwuzuye bwo kuvura ubushyuhe, kugenzura PMI, hamwe na ASME Igice cya VIII ibyangombwa byubahirizwa - byose byatanzwe muminsi 19.
A uruganda rushora imari ugomba kumva nko kwagura itsinda ryawe ryubwubatsi-ntabwo ari agasanduku kirabura hejuru yinyanja. Igomba kuvuga ururimi rwawe: GD&T, AMS igaragara, ibisabwa bya microstructure, protocole ikora ibizamini. Niba uwaguhaye isoko abaza ati "Numero ya PO niyihe?" mbere yo kubaza ngo "Uburyo bwo gutsindwa ni ubuhe?", igihe kirageze cyo kureba hafi y'urugo.
