Iyo sisitemu yinganda ikora munsi yumuvuduko ukabije, ubushyuhe bwinshi, cyangwa ibihe bibi, ibicuruzwa byo guta ntabwo aribigize gusa-ni uburinzi bukomeye bwubutumwa. Inenge imwe mumazu ya piston ya pompe ya piston irashobora gukurura kunanirwa kwinshi muri sisitemu yo kugenzura hydraulic. Micro-porosity muri cobalt alloy nozzle irashobora guhungabanya ukuri gutemba mubikoresho byo gutera peteroli. Niyo mpamvu abajenjeri bo muri Amerika ya Ruguru, Ubudage, na Singapuru badatanga isoko gusa yo gutara-basuzuma ibyuma bihoraho, gusubiramo ibipimo, no kwemeza imikorere muri buri cyiciro.
Impamvu Ubunyangamugayo bwibintu byerekana gukina
Kunanirwa kwinshi ntigushushanya, ahubwo ni imyitwarire idahwitse. Twabonye abakiriya banga gukora ibicuruzwa byose kuko AMS 5387 cobalt alloy casting yananiwe gushushanya ikarita nyuma yo kuvura ubushyuhe-nubwo yatsinze ibizamini bikaze. Intandaro? Ikwirakwizwa rya karbide idahuye kuva ibiryo bitemewe. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ibikoresho fatizo bigera hamwe na raporo yikizamini cyuzuye, kandi buri bushyuhe bugenzurwa na ecran mbere yo gushonga. Kubice bishingiye kuri T800, dukorana muburyo butaziguye nabatanga ibicuruzwa kugirango bafungure ingano yingano hamwe na delta ferrite-ibipimo bigenga kurwanya umunaniro mukuzunguruka pompe.
Iyi disipuline itandukanya abakora ibikorwa nababemerewe. Ibyuma bikozwe mumashanyarazi ya winch center shaft izunguruka igomba gufata ± 0,05 mm yuburebure bwa metero 1,2. Ibyuma hamwe nibyuma bidafite ibyuma bisaba umuvuduko wa zeru bisaba guhagarara kwa zeru munsi yubutaka bugaragazwa na 10 MHz ya ultrasonic. Ibi ntabwo ari ibintu byihariye-byerekana uburyo bwo kunanirwa kwisi kugaragara mugihe cyo kugenzura imirima yinteko za pompe zo hanze.
Aho Gutera Guhurira Kumashini Yuzuye
Kwizerwa kwukuri kugaragara aho casting geometrie ihura nibikorwa byanyuma. Urufatiro rwa pompe rwumucanga rusaba akenshi CNC ikozwe mumashini yubusa ifite uburebure buri munsi ya 0,01 mm kuri mm 600. Ishoramari-cobalt alloy plugs isaba indorerwamo-kurangiza bores (Ra ≤ 0.2 μ m) kugirango ushireho igitutu 400-gitandukanya itandukaniro. Niyo mpamvu guhuza vertical vertical bifite akamaro: guta indishyi zo kugabanuka bibera imbere yikigo kimwe aho ibigo bitanu-bitunganya imashini bigenzura guhamagarwa kwa GD&T mugihe nyacyo.
Dukunze guhura nigishushanyo cyerekana "as-cast surface gusa" kubice bidakomeye-nyamara abakiriya nyuma basaba ubutaka bwa kashe. Ubwubatsi bwacu busubiramo ibendera hakiri kare, byerekana inzira ya Hybrid: guta umucanga kubwinshi, hanyuma ugahindura neza kubintu bikomeye. Ibi birinda gukora cyane kandi bigafasha microstructural gukomeza hagati yicyuma cyibanze nubuso bwuzuye.
Kugenzura Ubuziranenge Bikurikira Igice, Ntabwo Urutonde
Kugenzura protocole isanzwe birananirana mugihe ibice byanze ubuziranenge. Umukiriya yigeze gukenera AMS 5387 pompe yamashanyarazi hamwe na airfoil ihindagurika-yubunini-bworoshye kumpanuro, kubyimbye kuri hub. Gakondo ya CMM ntishobora gufata inzibacyuho idafite amakosa yo gutandukana. Igisubizo cyacu: gusikana optique hamwe na fotogrammetrike yerekana, hanyuma hagakurikiraho ikarita yo gutandukana na CAD nominal. Buri cyuma cyabonye raporo yimpanga yerekana itandukaniro ryuburebure muri mm 0.1 mm hejuru ya 200+ yo gupima.
Iyi ni injyana yacu nziza: kugenzura ibintu byinjira → mold cavity metrology → gukomera kwigana kwemeza → murwego rwo kugenzura ibipimo kuri buri cyiciro cyo gukora test ibizamini bya nyuma (hydrostatike, kumeneka, kuringaniza kuzenguruka). Gukurikirana ntabwo ari data base yinjira-ni UID ya laser kuri buri kintu cyose cyitwa cobalt alloy, kijyanye nigiti cyacyo gishonga, imbonerahamwe yerekana ubushyuhe, hamwe nubugenzuzi.
Guhitamo Ibicuruzwa bya Casting ya Sisitemu Yigihe kirekire
Ibaze ibibazo bitatu mbere yo kwemeza uwaguhaye isoko: Birashobora kwerekana metallurgical stabilite mubice 10+? Bakora imashini zabo bwite - cyangwa kohereza hanze kurangiza kubandi bantu bafite igenzura ritazwi? Bazafatanya guteza imbere umusaruro, ntibasubiramo gusa igishushanyo cyawe?
- Imyanda ukeneye uburebure bwurukuta rumwe kugirango wirinde guturika-guta umucanga byonyine ntibitanga ibi; gushora imari hamwe na nyuma yubushyuhe-buvura kugabanuka bikora.
- Inzu ya pisitori ya pompe icyifuzo cyibanze cyane kuri mm 0,02 z'uburebure - gusa birashoboka mugihe cyo guterana no guterana bibera munsi yinzu imwe hamwe na datum yerekanwe.
- Ibigize cobalt bitari bisanzwe bisaba ibikoresho byabugenewe byo kwagura ubushyuhe bwihariye - ibishushanyo mbonera byemeza ko bigenda neza.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yubaka ibicuruzwa bya injeniyeri bapima intsinzi mugihe cyo hejuru, ntabwo ari amatariki yo gutanga gusa. Ikigo cyabo cyujuje ISO gikora ibintu byose kuva kuri AMS 5387 nozzles kugeza kuri fondasiyo ya pompe idafite ingese - ntabwo ari inzira yonyine, ahubwo ni ibyiciro bifitanye isano no gukora neza. Iyo sisitemu yawe isaba ibirenze kubahiriza ibipimo-mugihe ikeneye imikorere iteganijwe mumasaha 10,000 yo gukora-niho ibicuruzwa byo guta byinjiza uburemere.
