Mugihe utangiye gushakisha amasosiyete atera ibyuma, ikintu cya mbere uzabona ni bangahe muri bo bumvikana neza. Umuntu wese arasaba icyemezo cya ISO, ubuziranenge, hamwe no gutunganya neza. Ninyanja hafi ya kopi yo kwamamaza. Itandukaniro nyaryo, ikintu gitandukanya umufatanyabikorwa wizewe nu mucuruzi uzagutera kubabara umutwe utagira iherezo, ntabwo ari kurugo. Yashyinguwe mugucunga inzira, umuco wo gushinga, nuburyo bakemura ikibazo mugihe icyiciro cya casting gisohotse hamwe no kugabanuka gutunguranye. Aho niho ubona uburambe bwimyaka mirongo, cyangwa kubura.
Igikonoshwa Mold Niche nukuri kubintu
Fata ibishishwa byerekana, urugero. Byinshi amasosiyete atera ibyuma tanga, ariko hariho icyuho kinini mubikorwa. Nibyiza cyane kubice bigoye, hafi-net-shusho ibice bifite ubuso bwiza burangiye, tekereza imibiri ya valve cyangwa pompe yimashini. Ariko umusenyi usize umusenyi utangiza impinduka. Niba ubushyuhe bwumucanga cyangwa igipimo cya resin cyarazimye, kabone nubwo cyaba gito, urabona ibicu bidakomeye biganisha ku byuma byinjira - hejuru cyane, hejuru yuburiganya ni inzozi kumashini nyuma. Nabonye amaduka aho bayifata nkumusenyi wicyatsi, gusa ubundi buryo, hamwe no kudahuza byerekana. Ibyiza, ababana nuburyo, basaba ababishinzwe kugenzura imvange yumucanga ukoresheje intoki, ikintu udashobora kugereranya kurupapuro rwihariye ariko rukumira inenge igihumbi.
Aho niho amateka maremare yimikorere afite akamaro. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), ibavuga kubera ko igihe cyabo cyimyaka 30 gifite akamaro hano, birashoboka ko cyabonye uburyo bwose bushoboka bwo kunanirwa. Iyo bavuze ko babizobereyemo, bivuze ko bubatse ubumenyi bwinzego kugirango bagenzure izo nuance. Ntabwo ari ukugira ibikoresho gusa; byerekeranye numuyobozi ushobora kureba ifu yamenetse agahita amenya niba arikibazo cyigihe cyo gukiza cyangwa icyitegererezo cyikibazo.
Guhitamo ibikoresho ni akandi gace kuzuye ibitekerezo. Icyuma cyangiza ntabwo ari ikintu kimwe. Ufite amanota yawe asanzwe nka 65-45-12, ariko rero ukeneye ikintu gifite imbaraga zumunaniro mwinshi kubintu bizunguruka, bityo ugaragaza 80-55-06. Ubushobozi bwububiko bwo guhora bukubita iyo chimie no kugera kuri nodularité ikwiye (iyo miterere ya grafitike) nibintu byose. Kuvura nabi kwa magnesium cyangwa gukingirwa bidahagije, hamwe nicyuma cya ductile cyacitse. Ndibuka umushinga aho twakuye amazu y'ibikoresho; imbaraga zingana zari kuri spec, ariko kurambura byari bike. Isesengura ryananiwe kwerekana grafite yangirika muri centre yubushyuhe. Uruganda rwasutse ku bushyuhe buke cyane kugirango uburebure bwigice. Nibyemezo byuburyo bworoshye, akenshi bifatirwa kumaduka, bisobanura uwabitanze.
Imashini ya CNC: Ihuza Ryanyuma-Gutera
Ibi biganisha muburyo bwo gutunganya. Ibigo byinshi bya casting bitanga imashini, ariko akenshi ni serivisi itandukanye, idahwitse. Urabona ibishishwa bibisi bivuye mu ruganda, hanyuma ubyohereze mubice byabo byo gutunganya, kandi itumanaho rirahagarara. Niba hari ihinduka rito mubipimo bya cast-cyangwa ahantu hakomeye kuva kumpande zikonje, umukanishi arabivumbura mugihe igikoresho kimenetse. Abadafite ikidodo ni aho itsinda ryimashini rigaburira mu buryo butaziguye. Bazashyira ibendera kumurongo uhoraho cyangwa ahantu hasigaye amarembo ateye ikibazo. Kurubuga rwabo, QSY itondekanya gukina no gutunganya CNC, kandi kwishyira hamwe nibyingenzi. Bivuze ko bashobora gukora imashini kuri datum nyirizina, ntabwo ari moderi ya CAD yerekana gusa, ifite akamaro kanini mugukomeza umubyimba wurukuta no kugera kubyihanganirana byanyuma kubintu bigumana umuvuduko.
Gukora ibyuma byimyanda bifite ibyo bikora. Mubisanzwe birashobora gukoreshwa, ariko igipimo cya ferrite / pearlite matrix kigira ingaruka kumyambarire. Urwego rworoshye, ferritic rushobora kuba gummy, mugihe urwego rwa pearlitis ruba rwinshi. Iduka rikoresha imashini ibyuma gusa rishobora gukoresha insimburangingo imwe hamwe nibiryo, hanyuma ukibaza impamvu bigenda nabi kurangiza cyangwa ibikoresho bigufi ubuzima. Isosiyete itanga ibikoresho hamwe na mashini ibikoresho bya buri munsi bizaba byateje imbere ibipimo byiza, birashoboka ko byanatanga ibitekerezo byahinduwe nko kongeramo radiyo ntoya kumpande ityaye kugirango wirinde gukata ibikoresho mugihe cyo gusya.
Ikizamini nyacyo ni ugukoresha ibinini bivanze, nka nikel. Ninyamaswa itandukanye rwose, isaba inzira zinyuranye zitandukanye inzira, ibicurane, hamwe ninjizamo. Niba isosiyete ishobora gukemura neza ibyo, ivugisha ubujyakuzimu bwubushobozi bwa tekiniki busanzwe busobanura kuba indashyikirwa mubikoresho bisanzwe nka fer ductile. Irerekana ko bashora mubikorwa byubwubatsi, ntabwo ari umusaruro gusa.
Aho Imishinga Yatsitaye: Itumanaho no Gutegereza
Kunanirwa gukomeye nabonye gake biterwa no kubura ubushobozi bwa tekiniki kurupapuro. Ziva mubitumanaho byitumanaho nibitekerezo bitavuzwe. Kohereza moderi ya 3D, fondasiyo ikora igishushanyo, igatera ibice, kandi bisa neza. Noneho barahagera, kandi itsinda ryanyu ryiza ryarabyanze kuko ubuso burangirira kumurongo wimbere ni Ra 250 mugihe ukeneye Ra 125 kugirango ushireho ikimenyetso. Icapiro ryavuzwe nka-guterera kuri ubwo buso, kandi uruganda rwatanze ibishishwa bisanzwe. Ni nde nyirabayazana? Mubuhanga, uruganda rwujuje ibisobanuro. Mubyukuri, umushinga uratinda. Isosiyete yo mu rwego rwo hejuru ntizakurikira gusa icapiro buhumyi; injeniyeri wabo azabibariza. Werekanye 'as-cast' hano, ariko ubu ni ubuso bwa kashe. Wari ugambiriye kuyikora? Niba atari byo, turashobora gukoresha umucanga mwiza cyangwa guhindura inzira zacu kugirango tunonosore, ariko hazabaho ingaruka. Icyo kibazo gifatika gikwiye uburemere bwacyo muri zahabu.
Undi mutego wa kera ni prototype-to-production transition. Isosiyete ikora prototype nziza ikoresheje uburyo bwitondewe, buhoro. Urabyemera. Noneho umusaruro uratangira, kandi igipimo cyinenge kirazamuka. Kubera iki? Porotype yakozwe hamwe na cavite imwe, ifashwe neza. Umusaruro ukoresha ibibyimba byinshi kugirango ubashe gukora neza, kandi igishushanyo mbonera no guhumeka nticyapimwe neza, biganisha ku mivurungano no gushyiramo slag. Utanga isoko afite uburambe bwimbitse azi ko iyi nzibacyuho ari icyiciro gikomeye kandi akenshi azakora icyiciro gito mbere yumusaruro kugirango yemeze umusaruro mbere yo kuzamuka.
Igihe cyo gusezerana igihe ni ikindi kirombe. Umuntu wese arabishaka vuba. Ariko hamwe nicyuma gihindagurika, kwihutisha kuvura ubushyuhe (annealing kugirango ugere kumuvuduko ukenewe) nigisubizo cyibiza. Ntushobora guhenda ibyuma. Isosiyete izwi izasubiza inyuma gahunda zidashoboka zibangamira inzira. Nahitamo kugira uwatanze isoko ambwira ko dukeneye iminsi ibiri kugirango annealing ikwiye kuruta imwe ivuga yego kuri byose kandi igatanga icyiciro hamwe na stress zisigaye zitera kugoreka mugihe cyo gutunganya.
Gusuzuma Utanga: Reba Hanze y'Urubuga
Nigute ushobora guca urusaku? Urubuga, nka https://www.tsingtaocnc.com, ni intangiriro. Shakisha ibimenyetso byuburyo bwihariye (shell mold, ishoramari) nibikoresho byerekanwe muburyo burambuye, nkuko QSY ibikora. Irerekana umwihariko. Ariko rero ucukumbuye cyane. Baza imbonerahamwe yo kugenzura imikorere ya chimie ya ductile (cyane cyane magnesium na cerium ibisigara) hamwe nu amanota ya nodularity. Baza ubushobozi bwabo bwo gukora imiterere murugo. Bakoresha software ya simulation yo kuzuza ibumba no gukomera? Igisubizo ntabwo ari yego / oya; umva uko babisobanura. Dukoresha MagmaSoft kugirango twigane gusuka, ariko turacyashingira kuburambe bwubushakashatsi bwacu kugirango dusobanure ibisubizo byibanze - icyo ni igisubizo nyacyo, cyuzuye.
Saba ubushakashatsi cyangwa ingero z'ibice bitera ibibazo bakemuye. Uruganda rwiza rukunda kuvuga kubyerekeye ibikomeye. Baza igipimo cyibisigazwa byabo byo guta ibyuma hamwe nibyiciro bitatu byambere bifite inenge. Niba bavuga ko tudafite ibisakuzo, birashoboka ko batavugisha ukuri. Buri ruganda rufite ibisigazwa; urufunguzo nuburyo basesengura kandi bakabyigiraho. Bafite sisitemu yo gusaba gukosora? Bashobora kukwereka urugero rwimpinduka zashyizwe mubikorwa kugirango ugabanye ubwoko bumwe bwinenge?
Hanyuma, niba bishoboka, sura. Ikirere kiri hasi yububiko kirakubwira ibirenze udutabo twose. Yateguwe? Ese ibyuma bishongeshejwe bikora neza kandi bigenzurwa? Abakora basa nabasezeranye? Reba ibikoresho byinjira byinjira - icyuma cyingurube nibisigazwa bibitswe neza, cyangwa byangirika mukirundo? Ibi nibimenyetso bifatika byumuco mwiza bigira ingaruka zitaziguye kuri amasosiyete atera ibyuma wishingikirije.
Ibyiza Byuzuye hamwe nibitekerezo byanyuma
Ibi biratugarura ku gaciro ko kwishyira hamwe. Isosiyete ikora urunigi rwuzuye - kuva muburyo bwo gukora kugeza kuri casting kugeza kuvura ubushyuhe kugeza kumashini - mubusanzwe ifite icyuho gito kugirango amakosa agwe. Inshingano zishyizwe hamwe. Niba urwego rwimashini ruzimye kubera guta umwanya, batunze ikibazo cyose kandi bagashishikarizwa kugikemura kumpamvu yabashinze, ntabwo ari ugupakira gusa muri selile. Kuri injeniyeri ushakisha ibintu byingenzi, uku kugenzura byose ni kugabanya ingaruka zikomeye.
Iremera kandi gushushanya byinshi. Ikintu runaka gishobora guterwa neza niba duhinduye inguni igice cya dogere? Ese kongeramo imbavu ntoya birinda kugoreka mugihe cyo gukonjesha no koroshya imashini nyuma? Itsinda ryahujwe hamwe no gutoranya no gutunganya ibitekerezo mubyumba bimwe birashobora gutanga ubu bushishozi mugice cyashushanyije, bizigama ikiguzi nigihe kumurongo. Ubu ni bwo buryo bwihariye burenze serivisi zitondekanya kurubuga.
Mu kurangiza, guhitamo muri byinshi bitabarika amasosiyete atera ibyuma ni umwitozo wo kureba ibyahise bisabwa ubuziranenge kugirango ubone ibimenyetso byimikorere yashinze imizi. Nukwishakira abafatanyabikorwa babona inzira nkurunigi rwibyemezo byuzuzanya, ntabwo ari urukurikirane rwintambwe. Isosiyete ibereye ituma wumva ko urimo kubona imyaka 30 yibibazo byakemuwe, ntabwo ugura widget kuva kurutonde. Ngiyo itandukaniro riri hagati yubucuruzi nubufatanye bukora mububiko.
