Iyo inzu ya pompe hydraulic yamenetse munsi yumuvuduko wa bar-350-cyangwa cobalt alloy nozzle yananiwe nyuma yamasaha 420 ya serivise ya gaz-ikibazo-ikibazo ntabwo ari kunanirwa igice gusa. Nugusenyuka mumurongo hagati yubushake bwo gushushanya nukuri kwibyuma. Icyo cyuho niho hasobanutse neza ibyuma byubatswe yinjiza uburemere bwayo - ntabwo ari inzira y'ibicuruzwa, ahubwo nk'igenzurwa, ryayobowe na siyanse yo kwagura ubuhanga.
Muri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twabonye iyi mikino ikinirwa mu mishinga 178 y’amavuta yo muri Amerika y'Amajyaruguru OEMs, abaterankunga ba hydraulic sisitemu yo mu Budage, hamwe n’abubaka pompe zo mu nyanja zo muri Aziya y'Amajyepfo. Umukiriya umwe yatwohereje ibishushanyo bya GD & T biremereye kumazu ya AMS 5387 ya pompe ya pompe ya pompe ya pisitori - kwihanganira cyane: ± 0.015 mm kuri ID bore, kurangiza hejuru Ra ≤ 0.8 µm, zeru imbere imbere muri zone zikomeye. Ababitanze mbere batanze ibice 12. 3 gusa ni bo batsinze ikizamini cya ultrasonic. Twakoresheje uburyo bwuzuye bwo kwigana mbere: kwerekana imiterere, gushushanya ikarita ya mazi, gushushanya neza. Noneho shyira, ushyushye, CNC yarangije, na CMM yagenzuye buri gice. Bose uko ari 24 baratsinze. Itandukaniro ntabwo ryagize amahirwe. Byari ugutanga disipuline ihujwe no kugenzura imashini.
Ibisobanuro nyabyo muri ibyuma byubatswe itangira mbere yuko ifu ikora ku mucanga cyangwa ceramic. Bitangirana no kubazwa ibintu. Twakomotse kuri cobalt-nikel ivangwa gusa murusyo rutanga raporo yuzuye yubushyuhe-AMS 5387, UNS R30006, T800-urwego-rushobora gushonga umubare, gusesengura imiti, no kugenzura ingano. Nta “impuzandengo y'icyiciro.” Ntamutanga-watanze ibyemezo adafite undi-mugenzuzi. Mugihe uruganda rukora valve rwiburayi rwakeneraga 19mm-diametre ya cobalt alloy plugs ya serivisi ya H₂S, batwoherereje ASTM A995 yo mu rwego rwa II - kandi twarayihuje kugeza 0.03%. Urwo rwego rwubudahemuka ntirubera mumaduka afata guhitamo amavuta nkisanduku.
Guhuza Vertical ntabwo ari marketing jargon hano-nuburyo umutekano uhagaze ufunzwe. Gutera umucanga byonyine ntibishobora gufata mm 0,02 mm kuri pompe ya pompe ya mm 320. Ntanubwo imashini ya CNC yonyine ishobora gukosora mikoro-kugabanuka mubyuma byinshi. Ariko iyo guterana, kuvura ubushyuhe, hamwe no gusya 5-axis bibera munsi yinzu imwe - hamwe na metrology basangiye, idirishya ryoguhuza, hamwe na GD&T isubiramo - amakosa yibitseho arasenyuka. Dufata buri gihe 0.008 mm kuburinganire bwibyuma bidafite ingese bipima 420 × 280 × 95 mm - nyuma yo kugabanya imihangayiko, gukomera, kurangiza igice, no guhindukira gukomeye. Ibyo bisaba indishyi zigihe-gihe kuri CNC, ntabwo ari ugukosora nyuma yimikorere.
- Nta "agasanduku k'umukara" gutora: Buri cyuma cyangwa ibyuma bikozwe muburyo bwo kwigana; buri gice cobalt alloy igice kibona mbere ya microstructure yemewe binyuze muri optique yoherejwe na sprosroscopi + SEM igenzura
- Nta gutunganya impumyi: Imibare ya CMM ivuye mubutaka igaburira neza muri CNC igikoresho cyo kugabanya - kugabanya ibicuruzwa bigera kuri 37% kumazu atoroshye
- Nta mpapuro gusa QA: Gukurikirana ntabwo ari data base yinjira. Ni tagi yumubiri laser yanditsweho kuri buri gice, ihuza ibikoresho fatizo, raporo ya NDT, ibiti byo kuvura ubushyuhe, namafoto yubugenzuzi bwa nyuma
Bamwe batekereza ko gushora imari ihita ihwanye neza kuruta guta umucanga. Ntabwo ari ukuri. Igishoro giteye neza igishoro kigoreka mugihe cya dewaxing. Umusenyi wihuta ukonje ukonje, utera impungenge zisigaye zitera mugihe cyo gutunganya. Icyangombwa ni ubwenge bwo gutunganya - ntabwo ari ubwoko bwububiko. Twifashishije umusenyi kubice binini, bito byubatswe nkibikoresho byubwubatsi bwa winch center shaft rollers (kugeza kuri kg 1200), kubera ko igipimo cyo gukonjesha cyagenzuwe hamwe nicapiro ryibanze ritanga uburinganire bwiza bwa macro-gukomera kuruta gushora mubice byinshi. Kubito bito, binini bikikijwe na cobalt nozzles? Ishoramari riratsinda - ariko gusa hamwe na vacuum ifashwa no gusuka no kugenzura icyerekezo. Precision ntabwo yatetse muburyo. Byakozwe muri buri cyemezo.
Reba imbere: Imipaka ikurikira ntabwo ari itanura rinini cyangwa CNC yihuta. Nibikorwa bya Hybrid bigenzura-aho gutoranya kwigana ibyokurya bigaburira moderi yubushyuhe mu bigo bitunganya imashini, aho ibyuma byerekana ibyuma bihindura inzira hagati, aho impanga za digitale zemeza ubuzima bwumunaniro mbere yo gusuka bwa mbere. IKORANABUHANGA RYA QINGDAO QIANGSENYUAN ryubaka ubwo bushobozi ubu - ntabwo ari ubushakashatsi bwa laboratoire, ahubwo nkibikorwa remezo by’umusaruro. Turimo kwemeza AS9100 kubice byo mu kirere-bikomeye pompe. Turimo kuzuza HIP (gukanda isostatike ishyushye) hafi ya net cobalt. Kandi turimo guhugura injeniyeri ntabwo ari ugusoma igishushanyo mbonera-ahubwo ni uguhitamo uburyo icyuma gishongeshejwe kizitwara muri geometrie runaka, mubihe bizwi bikonje, hamwe na chimie yemewe.
Gukora ibyuma byubatswe ntabwo ari ugusuka ibyuma muburyo. Nibijyanye no guhindura ibyifuzo bikenewe-ubunyangamugayo bwumuvuduko, kwambara birwanya, gutuza kwumuriro-muburyo bwa metallurgical sure. Ibyo bisaba ibirenze ibikoresho. Irasaba uburambe hamwe na AMS 5387 uburyo bwo gucamo. Irasaba ubuhanga muri GD & T-itwara amafaranga yo gukina. Irasaba ikizere cyubatswe hejuru ya 217 cyemewe-ntabwo ari amasezerano. Niba inzu yawe ikurikiraho yumuvuduko mwinshi, ibikoresho bya pompe ya piston, cyangwa igice cyihariye kivanze gikeneye gukora-ntikibaho gusa - noneho ibisobanuro bitangira kera mbere yuko ikibatsi cya mbere gikubita kumurimo.
