
Iyo utangiye gushakisha imbaraga zipfa gutanga ibintu, umurongo wambere wamakuru akenshi ni urukuta rwubusa. Urubuga rwose rugabanya ubuziranenge, busobanutse, hamwe nuburambe bwimyaka. Biroroshye kubona ko inzira - gusuka ibyuma bishongeshejwe mubyuma byongera gukoreshwa munsi yuburemere - biroroshye kandi ko uruganda rwose rufite ibikoresho rushobora gutanga. Ngiyo umutego wambere. Itandukaniro nyaryo ntabwo ari imashini; ni byegeranijwe, akenshi bitavuzwe, ubumenyi bwo gucunga ubushyuhe, imyitwarire ivanze, hamwe nigishushanyo mbonera gitandukanya igice gikora nigice cyiza. Nabonye imishinga myinshi ihagaze kuko umuguzi yibanze gusa kubiciro byigice no kuyobora igihe, gufata inzira nkigicuruzwa. Ntabwo aribyo.
Abantu batekereza ko gravit ipfa guta byoroshye kuko igitekerezo ni. Ufite icyuma, urasuka, urakonje, urasohora. Ariko satani ari mumashanyarazi yumuriro. Nigute ushobora gucunga ubushyuhe mu rupfu kugirango wirinde gukomera hakiri kare mu bice bito cyangwa ububobere muri ba shebuja babyibushye? Ibi ntabwo byakemuwe nigitabo; byakemuwe nuwashizeho icyitegererezo na injeniyeri wubushakashatsi wabonye itandukaniro ijana. Ndibuka umushinga wibikoresho byo mu nyanja muri aluminium-silicon. Icyitegererezo cyambere cyatanzwe nuwagitanze mushya cyari gifite ubukonje buhoraho kumaso yikimenyetso gikomeye. Igisubizo cyabo kwari ukongera ubushyuhe bwo gusuka, byateje gusa ibibazo byo kugabanuka ahandi. Igisubizo nyacyo, twaguyemo nyuma yibice bibiri byananiranye, kwari uguhuza guhindura irembo rya geometrie no kongeramo imiyoboro ikonje yo gupfa. Agatabo k'abatanga isoko kavuze ko bafite uburyo bwo kwigana amashyuza, ariko gushyira mu bikorwa byari bitinze.
Aha niho uwatanze isoko yukuri yerekana. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) kuvuga imyaka 30 mugukina no gutunganya nikimenyetso, ariko ugomba gucukura. Imyaka mirongo itatu bivuze ko bishoboka ko bazengurutse ubukungu bwifashe nabi, ubukene bwibintu, hamwe nibisabwa nabakiriya. Ibyo kwibuka byinzego nigikoresho cyo kugabanya ingaruka. Bashobora kuba barabonye uko bigenda iyo ukoresheje urwego runaka rwicyuma cyimyanda mumashanyarazi apfa kugenewe icyuma. Ububikoshingiro bufatika ni ntagereranywa.
Guhitamo ibikoresho ni urundi rwego. Gravity die casting ntabwo ari aluminium gusa. Mugihe aluminiyumu n'ibiyikomokaho bisanzwe, inzira nayo ikoreshwa kuri magnesium, ibivangwa n'umuringa, ndetse n'ibyuma bimwe na bimwe. Utanga ibintu bifatika yibikoresho ashobora kugerageza guhuza imbaraga zivanze mubikorwa ntabwo ari byiza kuri. Ubuhanga bwa QSY bwerekanwe mubyuma bidafite ingese hamwe nuduseke twihariye nka nikel-ishingiye kuri nikel byerekana kumenyera ibintu-bishonga cyane, ibikoresho bitoroshye. Ibi bivuze uburyo bwabo bwo gupfa gushushanya kandi kugenzura ubushyuhe bwubatswe kubintu byinshi, bisabwa cyane kuruta iduka rikora aluminium A356 gusa. Nurwego rutandukanye rwikoranabuhanga ryitanura, gupfa siyanse yubumenyi, no kugenzura inzira.
Dore isomo ryungutse cyane: ntuzigere utandukanya uwatanze casting nuwatanze imashini kubice byihanganirwa. Ihererekanyabubasha hagati yo gutara no gutunganya CNC nubutaka burumbuka bwo gutunga urutoki. Niba igice cya as-cast gifite kugoreka gato cyangwa isura ya datum idahwitse neza, umukanishi asigaye yishyura, akenshi akarya mubintu cyangwa agakora uburebure bwurukuta rutaringaniye. Nagiye mu nama aho caster ishinja imiterere ya mashini, naho umukanishi akaryozwa gukomera kwa caster. Ni uguta igihe n'amafaranga.
Uhagaritse gutanga isoko, imwe ikora byombi uburemere bwurupfu hamwe na CNC ikurikiraho munsi yinzu imwe, ikuraho ibi. Itsinda ryabo ryimashini ritanga ibitekerezo bitaziguye kubitsinda ryabo. Barashobora gushushanya casting hamwe nibikoresho byo gutunganya mubitekerezo kuva kumunsi wambere. Urebye icyitegererezo cya QSY - aho batondekanya neza byombi gukina (shell, ishoramari) hamwe na CNC gutunganya nka serivisi zingenzi - uku guhuza kurahari. Kubijyanye na gravit bipfa igice, ibi bivuze ko bashobora gushyira mubikorwa ingamba, guhindura ubugari bwurukuta, no kumenya imirongo yo gutandukana ntabwo ari ugukora neza, ariko kugirango igice cyicare gikomeye muri CNC intambwe eshanu nyuma. Kuzigama ibiciro hamwe nubwishingizi bufite ireme biva muribi akenshi ntibisuzumwa mugereranya na RFQ.
Twari dufite umushinga wo guturamo wa garebox aho uwatanze isoko yabanje gutanga casting nziza zatsinze cheque zose. Ariko mugihe cyo gutunganya, flange yometseho uruzitiro rwaraganiraga kubera ko urubavu rwimbere, rwashizweho kugirango rushyireho ituze, rwateje ubwumvikane buke mugihe cyo gutema. Gutanga ibicuruzwa byahujwe byari gufata ibyo murwego rwa prototyping. Twahinduye umufatanyabikorwa ufite ubushobozi bwombi, kandi bahinduye igishushanyo cyimbavu hamwe nibitekerezo bivuye mumashanyarazi yabo. Icyiciro cya kabiri prototype yakozwe nkamavuta. Isomo ryarasobanutse: inzira irakomeza, ntabwo ari urukurikirane rwa serivisi zacecetse.
Icyemezo cya mbere cyingenzi cyamafaranga na tekiniki hamwe na gravit bipfa gutanga ibikoresho ni ibikoresho - gupfa ubwabyo. Aha niho ubona niba utanga isoko ari uwatumije cyangwa umufatanyabikorwa. Utanga isoko nziza azahangana nigishushanyo cyawe. Bazabaza inzira zagenewe imitwaro, batange igitekerezo cyo kongeramo radiyo utatekerezaga ko ari ngombwa, cyangwa bagasaba kwimura umurongo wo gutandukana kugirango urusheho kurangiza neza mumaso yuburanga. Umuntu udafite uburambe buke azavuga gusa ibyo wohereje, akenshi kubiciro byibikoresho byo hasi, kugushiraho ibiciro biri hejuru kubice hamwe nibibazo byokwizerwa kumurongo.
Ibiganiro bigomba kuba tekiniki kandi birambuye. Ni ikihe cyiciro cy'ibyuma bya H13 bakoresha mu gupfa? Ni ubuhe buryo bwo kuvura hejuru (nitriding, nibindi) kugirango barwanye isuri? Ni ubuhe buryo bategerejweho gupfa kubuzima bwawe bwihariye? Ibisubizo byabo byerekana ibitekerezo byabo by'igihe kirekire. Utanga ibicuruzwa ateganya umusaruro-100.000 yo gukora azubaka kandi abungabunge igikoresho gitandukanye nicyo gitegereje amafuti 10,000. Nakoze ikosa ryo kujyana nibikoresho bihendutse. Urupfu rwerekanaga kwambara nyuma yincuro 15,000, bigatuma flash igenda yiyongera kandi igenda igabanuka, kandi ikiguzi cyo kuvugurura no kumanura cyahanaguye amafaranga yose yazigamye.
Aka ni akandi gace aho uburambe bwagutse bwisosiyete, nkibikorwa bya QSY hamwe nishoramari hamwe no gushushanya ibicuruzwa, bishobora kuba inyungu itaziguye. Izi nzira zisaba ubusobanuro bukabije muburyo bwo gukora. Uwo muco wo gutondeka no kwita kubikoresho birambuye birashoboka ko byinjira mubikorwa byabo byo gupfa. Iyo usuye urubuga rwabo kuri tsingtaocnc.com, kwibandaho ntabwo ari imashini zitera gusa, ahubwo nibidukikije byuzuye - uhereye kubisesengura ryibintu kugeza igice cyakozwe. Irerekana ko ibikoresho bifatwa nkumutungo shingiro muri sisitemu nini yo kubyaza umusaruro, ntabwo ari ikintu cyakoreshwa.
Imbaraga rukuruzi zipfa guterana zizenguruka kuri aluminium. Ariko iyo spike yawe ihamagarira nikel ishingiye kuri cobalt cyangwa cobalt ishingiye kuri superalloy yubushyuhe bwo hejuru cyangwa ibidukikije byangirika, ibintu byose bipima mubibazo. Ubushyuhe bwo gushonga buri hejuru, icyuma ntigishobora gutemba, kandi kirahinduka cyane hamwe nibikoresho bipfa. Impera yamakosa igabanuka cyane. Utanga isoko avuga ubushobozi hano akeneye kubigaragaza hamwe nitanura rishobora kugera kubushyuhe.
Byerekeranye nikirere cyagenzuwe gushonga kugirango wirinde okiside, neza mbere yo gushyushya imfu kugeza idirishya ryihariye (ubukonje bwinshi kandi ukabona amakosa, ushushe cyane ukabona kugurisha / gufatana), kandi akenshi usanga impuzu zihariye zifata umwobo. Uburyo bwo gutsindwa buhenze. Twigeze kugerageza ibice byinshi bya nikel. Utanga isoko-yambere, adafite uburambe kubintu, ntabwo yagenzuye bihagije ubushyuhe bwurupfu. Ibice byasuditswe kugeza gupfa, bisaba kuvanaho gusenya no gukora byuzuye bipfa. Umushinga watinze amezi.
Kubona ibinyobwa bidasanzwe byashyizwe ku rutonde nuwabitanze nka QSY ni ingingo ifatika. Irerekana ko bishoboka ko bashora imari mubikoresho byunganira kandi, cyane cyane, batezimbere ubumenyi bukurikirana kugirango bakemure ibyo bikoresho bisaba. Kubaguzi, bivuze niba umushinga wawe uri muri aluminiyumu isanzwe, ibyo utanga ibicuruzwa birashoboka cyane cyane kubyo ukeneye-nikintu cyiza. Bisobanura urwego rwo hejuru rwo kugenzura hamwe ningaruka nke zo kunanirwa kwinzira. Amateka yabo yimyaka 30 yerekana ko babonye umwanya wo kwiga aya masomo, birashoboka inzira igoye, no kubaka sisitemu zikomeye.
None, uhitamo ute? Urareba kera imitwe yo kwamamaza. Urasuzuma ibiganiro bya tekiniki mugihe cyo gusubiramo. Urasaba kuzenguruka inzira yo gusesengura kunanirwa. Urasaba kuvugana nuwashushanyije ibikoresho hamwe nubuyobozi bwiza, ntabwo ari injeniyeri yo kugurisha gusa. Urabaza ubushakashatsi bwibice byananiye mbere nuburyo byakemutse.
Icyiza gravit ipfa gutanga ikora nko kwagura itsinda ryanyu ryubuhanga. Bazana ubushishozi bwo gukora kumeza mbere yuko igishushanyo gihagarara. Basobanutse neza aho ubushobozi bwabo bugarukira. Agaciro kabo ntabwo ari ugukora imiterere gusa, ahubwo muguhora ukora ibintu bikora, byizewe, kandi bigakoreshwa muburyo bukwiye, hamwe nigiciro rusange cya nyirubwite cyumvikana. Nubufatanye bushingiye kumvugo ya tekiniki isangiwe no kumvikana ko inzira-yoroshye igoye kubeshya.
Mu kurangiza, kuramba kwabatanga kuramba no gutanga serivise ihuriweho, nkuko bigaragara hamwe nibintu nka QSY, akenshi bifitanye isano nubujyakuzimu. Ntabwo ari garanti, ariko ni akayunguruzo gakomeye. Irerekana ko bayoboye imitego, guhuza ibitekerezo hagati yo gukina no gutunganya, kandi byahindutse birenze kuba umusingi gusa kugirango ube igisubizo gikora ibicuruzwa. Nubwoko bwabafatanyabikorwa bahindura igishushanyo kuri ecran mugisanduku cyibice byiza, byoherejwe nyuma yo koherezwa, nta kinamico. Kandi mubikorwa, nta kinamico nicyo gushimwa cyane.