Iyo ba injeniyeri bagaragaje urwego rwukuri rwa CNC rukora imashini, ntabwo basaba kwihanganira byimazeyo. Barasaba gutekana kurwego munsi yumukino wo gusiganwa ku bushyuhe, ubusugire bwubutaka nyuma yo kuvura ubushyuhe, hamwe no guhuza metallurgjiya mubice 500-cyane cyane iyo igice cyicaye imbere ya pompe ya hydraulic 5,000-psi cyangwa inteko ya peteroli yo mumazi. Aho niho uburambe-nyabwo butandukanya ubushobozi nibisabwa kataloge.
Kuki "High Precision" itareba Micron gusa
Twabonye abakiriya banga ibice bifite ± 0.005 mm ya CMM ibisubizo kuko kwiruka kwa axial byatwaye mm 0,012 nyuma yo guhangayika. Abandi bemeye kwihanganira nomero 0,01 mm - ariko bananiwe kwipimisha imikorere kuko ubukana bwubutaka (Ra 0.4 μ m) bwafashe uduce duto duto twa cobalt alloy nozzles. Ukuri kwukuri kwukuri gusobanura kugenzura impinduka * zirenze * gushushanya: icyerekezo cyurugero rwibinyampeke mubihimbano byimpimbano, ibikoresho byatewe nigisigisigi cyibisigisigi, ndetse no gukonjesha pH mugihe gikora iminsi myinshi yo gutunganya AMS 5387 cobalt.
Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ibisobanuro bitangira mbere yo gukata bwa mbere. Tugenzura ibikoresho fatizo - ntabwo ari urwego gusa, ahubwo nimero yubushyuhe ikurikirana kuri raporo y'ibizamini. Iyo dukora ibice bishingiye kuri T800, duhindura igipimo cyibiryo dushingiye kugihe nyacyo cyo kugenzura imitwaro, ntabwo dushyizeho imbonerahamwe. Kububiko bwa pisitori ya piston pompe, dukora progaramu ya CMM igenzura * nyuma yo * gukara, kurangiza, no kurangiza - kubera ko kugoreka ubushyuhe hagati yibikorwa bishobora guhindura imitekerereze ya mm 0.008. Iyo disipuline isobanura impamvu 92% byinteko zacu zitera imbaraga zitsinda ibizamini byingingo ya mbere nta gukora.
Kwishyira hamwe guhagaritse gukemura icyuho cyukuri
Abatanga ibicuruzwa benshi batanga casting, gutunganya, no kurangiza. Ibyo birema ingingo eshatu za handoff aho amakuru akomeye yatakaye: nkuko microstructure ikora ikora imashini; gutunganya imashini ihindura igisubizo cyo kuvura ubushyuhe; kurangiza kurangiza bigira ingaruka zo kurwanya ruswa mubidukikije. Turagenzura uko ari batatu.
- Abakinnyi: Imirongo yo gushora hamwe no kumucanga byahinduwe kugirango ibe nkeya ya cobalt-nikel-idafite ubukana bwa kabiri mumazu ya pompe ya AMS 5387, byemejwe na X-ray kuri ASTM E94
- Imashini: 5-axis CNC selile hamwe nubushakashatsi bwuzuye, bushobora gufata ± 0.003 mm yukuri kumwanya uri hejuru yimibumbe nka winch center shaft rollers
- Kurangiza: Electropolishing kumyuma idafite ibyuma, HVOF itwikiriye ibyuma bya cobalt bisaba 65+ HRC yo hejuru
Ntabwo aribwo buryo bwo kwishyira hamwe. Umwaka ushize, OEM yu Burayi yari ikeneye fondasiyo ya pompe ifite uburebure bwa mm 0,02 hejuru ya mm 450 - kandi byasabwaga gukurikiranwa neza kuva chimie yashonze kugeza ubugenzuzi bwa nyuma. Abanywanyi bavuze ibyumweru 14. Twatanze mu byumweru 8 kubera ko itsinda ryacu ryabakinnyi ryahinduye igishushanyo mbonera kugirango bagabanye intambara, abakanishi bacu bakoresheje inzira zo guhuza n'imihindagurikire y'ikirere kugira ngo bishyure ibibazo bisigaye, kandi itsinda ryacu rya QA ryahujije buri ngingo ya CMM n’igiti cyayo cyo kuvura ubushyuhe.
Indanganturo yihariye Rigor ikubita ibyemezo rusange
ISO 9001 ikubwira inzira ibaho. Ntabwo ikubwira niba uwaguhaye isoko yumva impamvu guhamagarwa kwa GD&T kumibiri ya hydraulic valve bisaba icyarimwe RFS (utitaye kubunini bw'imiterere) - cyangwa uburyo bwo kubyemeza. Turabikora.
Ba injeniyeri bacu basanzwe berekana ibendera ryibikorwa hakiri kare: igishushanyo cyumwimerere cyumukiriya cyerekanaga umuhamagaro wa mm 0.002 kuri terefone ya mm 120 ya diametre - bigerwaho gusa hamwe na diyama gusa, wongeyeho $ 320 / igice. Twasabye ko hajyaho ibishushanyo mbonera dukoresheje umwirondoro wo kugenzura hejuru, kugabanya ibiciro 68% mugihe dukomeza gukora kashe. Ubwo ni ubushishozi bwa domaine-ntabwo kubahiriza gusa.
Tugumana inyandiko zerekana ubugenzuzi kuri buri kintu cyingenzi: kugenzura ibintu byinjira (isesengura rya OES), kugenzura mubikorwa (kugereranya CMM + optique igereranya), isuzuma rya nyuma (gupima imikorere yibikorwa kuri 1.5 × igitutu cyibikorwa). Buri cobalt alloy nozzle yoherejwe na raporo yerekana ubukana, ishusho ya microstructure, hamwe n'ikarita yerekana - ntabwo ari kashe ya pass / gutsindwa gusa.
Ibyo Mubona Mubyukuri-Ntabwo aribyo byasezeranijwe
A urwego rwukuri rwa CNC rukora imashini ugomba gusubiza ibibazo bine mbere yo gutanga PO:
- Urashobora gufata mm 0.005 mm kuri 300 mm z'uburebure bwa cobalt alloy nyuma yo kuvura ubushyuhe? Yego-byagenzuwe binyuze nyuma yubushyuhe-buvura CMM kuri 100% yumusaruro
- Ugenzura ibintu bikurikirana kugeza kuri numero yubushyuhe? Yego - buri cyiciro cya raporo kirimo urusyo, ibisubizo bya OES, hamwe namakuru yikizamini
- Uzahangana na GD&T inyuranya nibisabwa bikora? Yego - turatanga ibitekerezo byanditse mugihe cyamasaha 48 yo gusuzuma
- Urashobora kohereza ibice bya prototype muminsi 10 udafite ibicuruzwa bitwara ibicuruzwa? Yego - ibikorwa byacu bidafite imbaraga bifite 15% byubushobozi bwubwubatsi bwihutirwa
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. itanga ibi - ntabwo ari ibidasanzwe, ariko nkibikorwa bisanzwe. Dufite umwihariko mu bice aho gutsindwa bitakuweho-ni igihe cyo gutembera mu ruganda rwo hanze cyangwa sisitemu ya hydraulic ikomeye. Ibyo byibandaho byose: ubuhanga bwacu buvanze, inzira zacu zose, kugenzura kwacu. Precision ntabwo ari ishami hano. Ni sisitemu y'imikorere.
