Ibikoresho bya Monel bisaba ibirenze kurwanya ruswa gusa - bisaba guhagarara neza murwego rwo gusiganwa ku magare, ubusugire bwa microstructural nyuma yo gusudira, hamwe nubuzima bwumunaniro uteganijwe mumashanyarazi ya hydraulic. Iyo indege yo mu nyanja yananiwe kuri 3,200 psi, ni gake cyane urwego rwa alloy rufite amakosa. Birakwiriye: kwibanda kuri flange bore, hejuru yubuso ku rutugu rwa kashe, guhuza ubukana bwa zone yibasiwe nubushyuhe mubice 500 bitanga umusaruro. Aho niho hari ukuri uruganda rukwiye yitandukanya-atari mu gusubiramo ASTM B164, ahubwo nukugenzura imigenzereze yintete mugihe cyo guhimba gishyushye, kugenzura uburyo bwo kwangirika kwangirika hagati ya ASTM G28 Method A kuri buri gice, no gufata ± 0.005 mm kwihanganira uburebure bwurudodo rutarinze gutanga imbaraga zingutu.
Twabonye abakiriya bahindura abatanga inshuro eshatu mbere yo kumenya ko intandaro atari Monel 400 na Monel K-500-ntabwo byari bihuye no gutunganya imashini ikonjesha biganisha kuri micro-piting hejuru yikimenyetso cya kashe. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Dukora imashini ya Monel ntabwo ari "ibice by'icyuma kidasanzwe," ahubwo ni intera ikora hagati yumuvuduko wa sisitemu no kwibasira ibidukikije. Utugingo ngengabuzima twa CNC dukora amasaha 72 adahagarara kuri Monel 400 inkokora - kubera ko ingamba zacu zo gukoresha inzira zibara igipimo cyo gukomera ku kazi 2.3 × hejuru ya 316, kandi igenzura ryacu rya CMM rikurikirana umuvuduko ukabije w'amashanyarazi mu gihe nyacyo, atari mbere na nyuma ya cycle.
Guhuza Vertical ntabwo ari ijambo ryijambo hano-nuburyo twemeza ibyo abandi bagerageza mugihe cyanyuma. Twajugunye amazu ya pompe ya Monel dukoresheje uburyo bwo gushora imari hamwe nigishishwa ceramic cyemewe cyemewe kuri nikel-umuringa, hanyuma tugakora igisubizo kuri 1,175 ° C ± 5 ° C hamwe no kuzimya azote kugira ngo dufunge austenite imwe. Nta bandi bantu bakina inzu. Nta cyiciro-cyo-guhinduka muburyo bwa dendrite. Iyo ugaragaje AMS 4953 Monel K-500 kugirango uhuze ibikorwa byo mu nyanja, ubona nimero yubushyuhe ikurikirana, raporo yikizamini cya ruswa yemewe hagati ya ASTM G28A, hamwe nududodo twabigenewe twerekanwe na optique ya profilometrie - ntabwo ujya gusa / nta-kugenda. Niyo mpamvu amatsinda yubwubatsi aturuka mu ruganda rukora ibicuruzwa muri Noruveje na hydraulic OEM muri Texas atwoherereza ibishushanyo bya GD & T-biremereye kandi bihanganira imyanya myinshi kubintu byinshi bya datum-kandi biteze ko ingingo ya mbere izemezwa muminsi 12 y'akazi.
Bamwe bavuga ko inganda zikwiranye na monel zigomba gushyira imbere ibiciro fatizo kuruta kugenzura ibikorwa. Ariko agaciro ka Monel ntabwo kari muri nikel-ni mugihe habuze chloride iterwa na chloride iterwa no kwangirika kuri 85 ° C. Twatanze impapuro zemeza Monel 400 zifite sulfure ≤0.001% hamwe na ogisijeni .00.002%, kubera ko sulfure yazamuye ikora eutectique ishonga cyane itangiza amarira ashyushye mugihe cyo gushyuha; ogisijeni irenze iteza imbere imirongo ya oxyde ihinduka urubuga rwo gutangiriraho ibintu byikurikiranya. Igiceri cyose cyinjira gikorerwa ibizamini byoherejwe na sprosroscopi hamwe na ultrasonic immersion test mbere yo kurekurwa. Ntabwo twemera "urusyo" - twemeza chimie, ingano yingano (ASTM E112), hamwe nubukanishi ubwacu. Niba gusaba kwawe bisaba ubukana bwa HAZ munsi ya 35 HRC nyuma yo gusudira orbital, twujuje ibyangombwa byogusudira hamwe na transvers tensile kandi iyobowe n'ibizamini byunamye - ntabwo ari macro-etching gusa.
Imikorere-yisi itangirana nibitekerezo byakozwe-bitari nyuma yo gusubiramo, ariko mugihe cyo gusubiramo. Mugihe umukiriya yatwoherereje Monel K-500 swivel ifatanije na 0.002 mm yuzuye yo kwiruka kumaso ya mm 220 ya diametre, twashyize ahagaragara ibyago byo gusya ibyangiritse hanyuma dusaba ko habaho ibyiciro bibiri: urusyo rukomeye + kugabanya imihangayiko + kurangiza gusya kuri spindles zitwara ikirere. Ihinduka ryagabanije igipimo cyakuwe kuri 18% kigera kuri 0.7% mubice 300. Twinjije iki gitekerezo muri buri mushinga: Ibisobanuro bya GD&T ntabwo ari theoretical-ni ukumenya niba kwihanganira imyanya bisaba gage pin cyangwa igenamigambi rishingiye ku iyerekwa. Kubisabwa na Monel mumashanyarazi yamenetse, dusanzwe twongeramo passivasi ya kabiri muri acide citric kuri ASTM A967 kugirango dukureho umwanda wicyuma kubusa - hanyuma ugenzure ukoresheje test ya sulfate y'umuringa kuri ASTM A380. Ntuzabona iyo ntambwe kuri cote nyinshi. Uzabisanga muri raporo yacu yo kugenzura ingingo ya mbere.
A uruganda rukwiye yizera ikizere atari kurutonde rwimpamyabumenyi, ahubwo nukwohereza ibice bikomeza kubaho 20.000 byikurikiranya ryumunyu-igihu byihuse kwipimisha utabanje guterana - no kwandika buri microhardness yasomye kumurongo weld. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. itanga ibyo bihoraho binyuze muri metallurgie igenzurwa, yashyizwemo metrologiya, na disipuline ya zeru. Niba igice cya Monel gikurikira kigomba gukora aho kunanirwa bisobanura igihe cyo gutinda, ibyago byumutekano, cyangwa kurekura ibidukikije - tangirana no gusuzuma ibicuruzwa, ntabwo kugereranya ibiciro.
