
Iyo injeniyeri n'abashinzwe gutanga amasoko bashakisha a Uruganda rukora ibyuma, ntibashakisha gusa ubushobozi-barashaka kwizerwa kurwego, guhuza ibintu, hamwe nibikorwa byagaragaye mubikorwa byinshi. Ariko dore ibyo benshi bavumbuye bitinze: amaduka menshi "MIM-ashoboye" akora geometrike yoroshye gusa muri 316L cyangwa 17-4PH. Bake cyane gutunganya cobalt-nikel superalloys, kugumana ibisobanuro byuzuye mubice bitunganijwe nubushyuhe, cyangwa guhuza casting hamwe no kurangiza neza CNC - byose munsi yinzu.
Twabonye abakiriya bagaruka inshuro eshatu mugushushanya kamwe: icya mbere cyo gutinyuka mumazu ya pompe ya AMS 5387, icya kabiri kuri microcracking nyuma yo kuvura ubushyuhe, icya gatatu kuri GD&T idahuye nintebe yintebe ya valve. Buri kunanirwa kwagarutse kumpamvu imwe - ntabwo ari ibikoresho bibi, ariko kugenzura ibyuma bidahagije hejuru. Nukuri MIM indashyikirwa itangira mbere yo gutera inshinge: kwemeza ifu mbisi ishakishwa, kugenzurwa na ogisijeni igenzurwa, gucumura vacuum hamwe na profili yuzuye neza, hamwe na HIP nyuma ya sinter aho bikenewe.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora ikigo cyujuje ISO aho buri cyiciro cya cobalt alloy - kuva kuri T800 ishingiye kuri nozzles kugeza AMS 5387 ya pompe ya pompe ya piston - ikorerwa isesengura ryifu ryinjira (ibirimo O / N / H, ingano yubunini buke), igenzura ryicyatsi kibisi, hamwe no kwemeza ubucucike hakoreshejwe uburyo bwa Archimedes. Nta bitekerezo. Nta gusiba. Ibi ntabwo ari ikinamico yubahiriza-nuburyo wirinda kugabanuka kwa 12% kugabanuka muri 0.05 mm yo kwihanganira.
Bamwe mubatanga ibicuruzwa hanze. Abandi bahinga gutunganya imashini ya nyuma. Ibyo gucamo ibice byica gusubiramo ibipimo. Twapimye cumulative stack-up amakosa arenga mm 0.08 mm kubacuruzi batatu bakora igice kimwe: guta → gucumura → gusya → kwemeza CMM.
Kuri QINGDAO QIANGSENYUAN, gushora imari, MIM, gutunganya CNC, no kurangiza hejuru bibaho mubidukikije bigenzurwa. Umuvuduko wumuvuduko wumubiri uva mubitegura kugaburira ujya passivation ya nyuma utambutse ubwato. Ibyo bivuze ko amateka akomeye yubushyuhe bugenzurwa, guhita utunganyirizwa ibitekerezo bya CMM, hamwe na zero rehandling-iterwa na micro-scratches hejuru yikimenyetso. Imashini ya selile-axis ya CNC yimashini itagaragara neza kuri net-nta shusho ya kabiri-kandi ikoresha uburyo bwo kuvura ubushyuhe bwaho gusa aho kurwanya umunaniro bifite akamaro kanini.
Uku kwishyira hamwe gutanga ibisubizo nyabyo: 92% ingingo yambere yingingo yo gutsinda kuri GD & T-ibintu byingenzi; bihamye Rockwell C58–62 gukomera hejuru ya T800 ya shitingi; nubuso busubirwamo burangirira kuri Ra 0.4 µm kumuhanda wa cobalt alloy inzira-yagenzuwe na optique profilometrie, ntabwo igereranya.
“Urashobora gukora ibi?” ni ikibazo cya mbere. Ibikwiye ni: “Iki gice * gikora iki mu rwego rwa sisitemu?” Winch center shaft roller ntabwo ari silinderi izunguruka gusa-ni intera itwara imizigo irikuzunguruka hagati yo gupakira ibintu hamwe n'amazi yumunyu. Uburinganire bwa geometrike bugomba kuringaniza imihangayiko, kugumana amavuta, no kurwanya ruswa.
QINGDAO QIANGSENYUAN ikubiyemo isubiramo ryubuhanga * mbere yuko * ibikoresho bitangira. Itsinda ryabo ryerekana amabuye yingaruka hakiri kare: inzibacyuho yurukuta rutumira urupapuro rwintambara, ibicuruzwa bisaba electrode ya EDM ihenze cyane, cyangwa radiyo ikabije kugirango ifu itembera mugihe cyo gutera inshinge. Ntibavuga gusa "yego" - batanga ubundi buryo bushyigikiwe na FEA-yemewe yo gucumura. Pompe imwe yo muri Amerika ya ruguru OEM yagabanije igihe cyo kuyobora prototype ku kigero cya 40% nyuma yo kuva kuri "igishushanyo mbonera-cyo gukora" ikajyana na geometrike ya MIM.
Bakomeza kandi ubufatanye bwa tekiniki hamwe nabatanga ibikoresho byemewe - ntabwo ari impapuro gusa, ahubwo no kugenzura metallurgical. Mugihe umukiriya yerekanye AMS 5387 hamwe na ≤12 ppm sulfure kugirango arusheho kurwanya ruswa, QINGDAO QIANGSENYUAN yahujije ibizamini byujuje ibyangombwa fatizo hamwe na laboratoire yabatanga isoko - hanyuma yemeza chimie igice cyanyuma binyuze muri OES spectroscopy kuri buri kintu.
ISO 9001 ikubwira iduka rifite * sisitemu * nziza. Ntabwo ikubwira niba abakoresha babo bashobora gufata mm 0,015 mm kuri 120 mm ya cobalt alloy amazu hamwe na bore esheshatu zihuza. Baza aho:
TEKINOLOGIYA YA QINGDAO QIANGSENYUAN ihura na buri kimwe muri ibyo - ntabwo ari ibisanzwe, ahubwo ni imyitozo isanzwe. Icyerekezo cyabo gikomeza kuba gito: ibice byicyuma neza aho kunanirwa atari amahitamo-indangagaciro za hydraulic, amazu ya pompe, ibikoresho byo hanze. Ntibakurikirana amajwi. Ba injeniyeri gusubiramo.
Kuri ba injeniyeri bagaragaza ibice munsi ya> 300 yumuvuduko wumubari, mubushyuhe burenga 450 ° C, cyangwa bahuye nubushuhe bukabije-bwawe Uruganda rukora ibyuma igomba gukora ibirenze gutera ifu yicyuma. Igomba kwemeza imiterere, ituze, hamwe na sisitemu-urwego rwimikorere. Ibyo ntibisangwa mu gatabo. Byaragaragaye muri buri cobalt nozzle yacumuye, buri nzu ya piston yakozwe mumashini, buri shitingi ya winch yatanzwe - mugihe, kugirango yerekanwe, hamwe nibisobanuro byuzuye.