Iyo injeniyeri n'abashinzwe gutanga amasoko bashakisha an gushora ibiciro byinganda, ntabwo bagereranya amagambo gusa - barimo gusuzuma ingaruka. Kwihanganira mm 0,15 mumyubakire ya pompe ya cobalt irashobora gutera kunanirwa kwa casade muri sisitemu ya hydraulic yumuvuduko mwinshi. Itandukaniro rya 3% muri AMS 5387 imiterere yintete irashobora kugabanya ubuzima bwa serivisi 40%. Ibiciro byingenzi - ariko mugihe gusa bitabangamiye ituze ryurwego, uburinganire bwa microstructural, cyangwa icyiciro-cyisubiramo.
Kuki "Igiciro gito" Namakosa ahenze cyane muri Casting Precision
Twabonye uburyo butatu bwo gutsindwa muburyo 127 bwabakiriya: Icya mbere, abatanga ibicuruzwa basubiramo amagambo kuri T800 ya cobalt ishingiye kuri casting-hanyuma bagasimbuza ibyuma bishaje bitemewe kugirango bakubite. Icya kabiri, inganda zemera gushushanya GD & T-ziremereye zitemewe inzira zo kugoreka ubushyuhe - bivamo 22% byo kongera gukora kumazu ya pompe ya piston. Icya gatatu, gusohora imashini yanyuma kumaduka yundi muntu udafite CMM ikurikirana, bivanaho ISO 9001 kubahiriza ahantu hakeye.
Igishoro nyacyo cyo kugenzura ibiciro gitangira hejuru - ntabwo kiri kuri cote, ariko mugihe cyo gutoranya ibikoresho no gushushanya ikarita. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD, Ibi bivanaho ibiciro byihishe-nka $ 8.200 mugihe cyihutirwa cya CNC nyuma yo guhinduranya umucanga-shitingi muri winch center shaft roller.
Inzira enye zigabanya mubyukuri igishoro cyawe cyose
Igiciro ntabwo ari umubare-ni imikorere yimpinduka enye zihuza:
- Gukoresha ibikoresho: Guhuza kwacu guhagaritse kutwemerera gusubiramo nikel-cobalt mungingo nshya hashingiwe ku cyemezo cya ASTM B575 - kugabanya imyanda fatizo ku gipimo cya 18% ugereranije n’iminyururu yatanzwe.
- Guhuriza hamwe inzira: Dukora gushora imari, kugabanya ubushyuhe bwo kugabanya ubushyuhe, hamwe na axis eshanu zirangiza mukigo kimwe. Nta bikoresho byo gutinda. Nta byangiritse. Nta gutandukanya ibipimo hagati y'ibikorwa.
- Kugenzura neza: Ubufindo bwose bugenzurwa kabiri: gupima optique kubutaka bwa geometrie (± 1.2 μ m), hanyuma CMM isikana umubano wimbere (ASME Y14.5-2018 yujuje). Turabika raporo yuzuye yubugenzuzi - ntabwo ari pass / gutsindwa kashe.
- Igishushanyo-cyo-gukora-ibitekerezo.
Niki Ishoramari Ryukuri Gutera Ikiguzi Transparency isa
Umukiriya yigeze kubaza ati: “Urashobora guhuza aya madolari 14.20 / agace ka AMS 5387 cobalt alloy nozzles?” Twanze - dusobanura impamvu. Amagambo yabo yafashe umusaruro wa 92%. Amakuru yacu yerekana umusaruro wa 73% kubwububiko bwurukuta hamwe no kuvanga amavuta munsi yinganda zingana na vacuum. Guhuza igiciro cyabo bisaba kugabanya inzinguzingo zo kugenzura, gusiba ibizamini bya ultrasonic, no gukoresha ibiryo bya T800 bitemewe. Ahubwo, twasabye igishushanyo mbonera cyavuguruwe: kongeramo 0,8 mm z'uburebure bwurukuta kuri zone zidakomeye, kuzamura umusaruro kugera kuri 89%, no gutanga $ 15.60 / ubumwe - hamwe nibintu byose byakurikiranwe, ibiti bivura ubushyuhe, hamwe no kwemeza ibizamini-byo gukora.
Uku nuburyo an gushora ibiciro byinganda yunguka ikizere: ntabwo ari ugupfobya abanywanyi, ahubwo nukugaragaza ibitekerezo, kugereranya ibicuruzwa, no guhuza ibiciro nibisabwa.
Guhitamo Kurenga Urupapuro
Niba porogaramu yawe isaba ubunyangamugayo munsi ya 350 bar hydraulic imizigo - cyangwa kwambara birwanya ibidukikije byoroshye - ukeneye ibirenze ibiciro byapiganwa. Ukeneye inyandiko zerekana ubushobozi bwibikorwa (Cpk ≥1.67 kubipimo bikomeye), raporo ya laboratoire ya metallurgji kuri buri bushyuhe, hamwe nubufasha bwubwubatsi bwakemuye cobalt alloy nozzle yamenetse mumateraniro ya pompe yo hanze.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikorera mu kigo cyujuje ISO muri Qingdao aho buri cobalt-nikel ikorerwa isesengura ryerekanwa mbere yo gusuka, ibyuma byose bikozwe mubyuma byakira radiyo, kandi buri cyuma kitagira umwanda kibona umunyu-spray wapimwe kubipimo bya ASTM B117. Ntabwo duhura gusa na spes-dushushanya uburyo buri ntambwe yimikorere igira ingaruka kubice byawe byukuri-kwisi.
Urebye imbere, intego yacu ya R&D ikomeza kwibanda kubikorwa bya Hybrid casting-gutunganya ibikorwa bya ultra-thin-rukikijwe-kugabanya igihe cyo kuyobora ku gipimo cya 37% mugihe dukomeje ± 0,025 mm. Kuberako uruganda rwizewe rwo gushora ibiciro ntabwo arirwo ruhendutse kurupapuro. Nimwe numubare warokotse umurima woherejwe.
