Ishoramari ryo gushinga uruganda rukora imashini zububiko ntabwo arirwo ruganda rukora gusa-niyo nzira yonyine ifatika mugihe ituze ryikigereranyo, ubunyangamugayo bwa microstructural, hamwe nubudahemuka bwubutaka bigomba kurokoka 300+ bar hydraulic pulses cyangwa kwambara bidasubirwaho mumabuye yubucukuzi. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twataye amazu arenga 12.000 AMS 5387 cobalt alloy pompe kuva muri 2019. Buriwese yatsinze 100% CMM kuri ± 0.05 mm GD&T guhamagarwa - na zeru yananiwe gupima umuvuduko wa 1.5 × umutwaro wakazi. Ukwo gushikama ntikubaho kubwimpanuka. Bibaho mugihe gushora imari bidafatwa nkibikorwa, ahubwo nkibikorwa byateganijwe.
Kuki gushora imari byatsinze aho guta umusenyi binaniranye-Igihe cyose
Ibikoresho byimashini zikora mubibazo bidashobora kuganirwaho: amazu ya pisitori ya pisitori ya pisitori arasaba imiterere yimbere muri mm 0.08 kugirango birinde cavitation; imibiri ya valve yumubiri isaba uburebure bwurukuta ruri munsi ya mm 4.2 nta gutitira; winch center shaft rollers yihanganira imitwaro ya torsional irenga 18.000 N · m mugihe izunguruka saa kumi nimwe zumugoroba ahantu huzuye ivumbi. Gutera umucanga ntibishobora gutanga ubwo buryo. Igice cyacyo cyo kwihanganira ni ± 0.5 mm. Ubuso bwacyo buringaniye buringaniye bwa Ra 12.5 mkm - bikabije kubutaka bwa kashe. Imiterere yintete zayo ntizifite icyerekezo, zitumira micro-shrinkage icyuho hafi yingaruka zikomeye.
Gushora imari bikemura byose uko ari bitatu. Hamwe na ceramic shell ibumba yubatswe kuva mubishashara byuzuye, dufata mm 0,15 mm kubintu bigera kuri mm 600 - bikabije kuruta amafaranga menshi yo kurangiza CNC. Ubuso burangije gukubita Ra 2.5-4.0 μ m nkumukinnyi, bikuraho gusya kwa kabiri kumaso. Icy'ingenzi cyane, imyirondoro yacu igenzurwa - igerwaho hifashishijwe uburyo bwiza bwo gukingura, gukonjesha ibishishwa, hamwe no gukonjesha itanura - bitanga ibyuma byiza bya dendritic muri T800 ya cobalt. Twabigenzuye dukoresheje isesengura ryibyuma ku bushyuhe 47 bukurikiranye: ingano y ingano yagumye ASTM 6–7 kurenga imbibi zicyiciro, bifitanye isano itaziguye nubuzima bwa 22% bwumunaniro mwinshi mugupima byihuse.
Kwishyira hamwe Vertical Ntabwo ari Buzzword-Nubwishingizi bwa Dimensional
Bamwe mubatanga isoko yohereza hanze, gutunganya, no kuvura ubushyuhe. Ntabwo. Ku kigo cyacu cya ISO 9001 cyemewe na Qingdao, buri kintu cyose cya AMS 5387 kinyura murwego rumwe rwagenzuwe: ibikoresho byemewe byemejwe → vacuum-arc byahinduwe ingot → gushora imari → guhangayikishwa no guhangayikisha → bitanu-biti CNC ikubiyemo → kuzamura ubuso → ubugenzuzi bwuzuye bwa CMM + irangi-ryinjira. Kuki ibyo bifite akamaro? Kuberako kwagura ubushyuhe bidahuye hagati yo gukina no gutunganya bitera intambara yihishe. Twabipimye: ibice byakozwe nyuma yamasaha 72 nyuma yo gukina byerekanaga umuheto wa mm 0,032 kuri mm 320. Iyo ikozwe mumasaha 4 yo gukonjesha kugenzurwa? Umuheto wagabanutse kugera kuri mm 0.007 - muburyo bukoreshwa kuri rotor yihuta.
Uku kwishyira hamwe kandi gukuraho icyuho cyakurikiranwe. Buri tombora itwara ibikoresho byuzuye (MTRs), ibiti byamateka yubushyuhe, hamwe no guhuza raporo yo gupima. Iyo OEM yu Burayi yatangaje ko intebe ya valve itaragera, twarayikurikiranye - ntabwo ari chimiya ya chimie - ahubwo twerekanye ko ubushyuhe budahuye nubushyuhe bwumuriro mugihe kimwe. Twahinduye umwirondoro w'itanura, twongera gukora kwemeza, kandi dutanga ibice byasimbuwe muminsi 11. Nta muntu-wa gatatu-atunga urutoki. Nta minsi 45-imizi-itinda.
Imikorere-Isi Yatsinze Impapuro Ibisobanuro-Buri gihe kimwe
Abakiriya barabaza bati: “Ese ishoramari ryawe rishobora gukemura 450 ° C rimwe na rimwe mu bikoresho bya peteroli na gaze?” Turasubiza hamwe namakuru - ntabwo ari udutabo. T800 ya alloy nozzles yakoresheje amasaha 1.840 mubihe bigereranijwe neza mbere yo kwerekana isuri yapimye. Umunywanyi uhwanye numusenyi watsinzwe mumasaha 620. Itandukaniro? Ishoramari rya casting idahari kumurongo-flash hamwe no gukwirakwiza karbide ya interdendritic.
Turakurikirana kandi uburyo bwo gutsindwa. Muri 2023, 92% by'ibice byanze byaturutse kubibazo bijyanye nigishushanyo-ntabwo ari inenge. Abagizi ba nabi basanzwe: badashushanyijeho ibintu byuzuye bitera guhangayika, kutabarwa-kubihinduranya byibanze mu bice bikikijwe n'inkuta, cyangwa guhamagarwa kwa GD&T bidahuye n'imyitwarire yo kugabanuka kwa ceramic. Niyo mpamvu isuzuma ryacu ryubuhanga ririmo ibitekerezo byubusa-byerekana ingaruka nka "Uru rukuta rwa mm 0.8 rushobora gucika mugihe cyo kwangiza" cyangwa ngo "Kwihanganira imyanya 0,02 mm bisaba gukosorwa nyuma ya CNC." Turayifata mbere yuko igishashara cya mbere gicibwa.
Inshingano zacu zirabigaragaza: ububiko bwumuvuduko wa moteri ya hydraulic, amazu ya silinderi ya pompe yicyondo ya triplex, fondasiyo ya pompe kumashanyarazi yangiza, hamwe na winch center shaft ya moteri ya toni 50 yimodoka icukura amabuye y'agaciro - byose bikozwe muburyo bwo gushora imari, byose byatanzwe kuri gahunda, byose bihura na ASME B16.34, ISO 4287, hamwe na protocole yibikorwa byabakiriya.
Guhitamo Ishoramari Ryiza Guterana Abafatanyabikorwa Uburyo bwo Kubaza Ibibazo bikomeye
Ntukabaze “Ukora ishoramari?” Baza “Nigute ushobora kugenzura itandukaniro ryubunini bwibishishwa hejuru ya mm 450?” Cyangwa "Ni ubuhe buryo ntarengwa bwemewe bwo kubarirwa kuri ASTM E45 kuri AMS 5387?" Cyangwa "Nyereka raporo zawe eshatu zanyuma za CMM kubice hamwe na ≥12 GD&T guhamagara."
IKORANABUHANGA RYA QINGDAO QIANGSENYUAN, turatangaza ibyo bisubizo - ntabwo biri mubucuruzi bwo kwamamaza, ahubwo no mubitabo byakozwe. Dushora muri metrology-urwego rwa CMM hamwe nameza ya granite yubushyuhe, ntabwo ari scaneri ya desktop. Duhinduranya itanura rya buri munsi - ntabwo buri cyumweru. Tugumana ibikoresho fatizo byimyaka 10 - ntabwo ari amezi 6.
Ishoramari ryo gushinga imashini zikoresha imashini ntabwo ari ugushaka umucuruzi. Nibijyanye no kwagura tekinike yikipe yawe yubuhanga-imwe ivuga metallurgie neza, GD&T, hamwe na fiziki yananiwe kwisi. Ngiyo amahame twujuje. Igihe cyose.
