Iyo wunvise 'serivisi yataye ibishashara,' ibitekerezo byinshi bisimbukira kumitako ikomeye cyangwa ibihangano. Ngiyo ishusho isanzwe, ariko murwego rwinganda, ni inyamaswa itandukanye rwose. Ntabwo ari bike kubijyanye na filigree yoroheje nibindi bijyanye no gutanga ubunyangamugayo buhanitse, ibice bigoye akenshi bidashobora gukorwa mubundi buryo. Ubuhanga nyabwo ntabwo ari ugushonga ibyuma gusa; ni mu gucunga urunigi rwose - uhereye ku gishashara cyerekana ibishashara kugeza ku gishishwa cyinjira no kuvura ubushyuhe bwa nyuma. Abakiriya benshi baza batekereza ko ari uburyo bworoshye bwo gusimbuza imashini, ariko kwihanganira ibintu kuva mu gishashara kugeza ku cyuma ni saga ubwayo.
Intego yibikorwa: Byose mubirambuye
Reka tuvuge ibishashara. Ibishashara byose byatewe ntabwo bingana. Kubikoresho bya turbine, ukeneye kuvanga hamwe no kugabanuka hafi ya zeru no gukomera cyane kugirango ufate imyirondoro ya airfoil. Kumubiri rusange wa valve, urwego rusanzwe, ibishashara byubukungu birakora. Guhitamo hano gutegeka ibintu byose hepfo. Nabonye imishinga igenda kuruhande kuko ibishashara byatoranijwe gusa kubiciro, biganisha kumeneka mugihe cya dewax cyangwa kurangiza ibyuma bitemewe. Nicyemezo cyibanze benshi birengagiza.
Icyiciro cyo kubaka shell niho ubuhanzi buhurira na siyanse. Ntabwo ari ukurohama gusa. Ubushuhe bwijimye, ibidukikije byumye nubushyuhe nubushyuhe, ingano ya stucco ingano nogukwirakwiza - buri cyiciro ni impinduka igenzurwa. Igikonoshwa cyoroshye cyane gishobora kuvunika mugihe cyo gusuka; umubyimba mwinshi, kandi irashobora kubuza guhunga gaze, bigatera ubwoba. Twigeze kugira icyiciro cyo gutwara pompe aho abafana bumisha batagabanije neza, bigatuma habaho ubushyuhe. Igisubizo? Igikonoshwa cyasaga neza ariko gifite imbaraga zidahuye, biganisha ku gipimo cya 30%. Gukosora byari mundane ariko birakomeye: kongera kugenzura ibidukikije no gushyira mubikorwa igenzura kenshi.
Noneho haza umunaniro hanyuma usuke. Aha niho 'ibishashara byazimiye' bibera. Itanura ry'itanura rigomba gukuraho ibishashara burundu bitavunitse igikonoshwa. Byihuse cyane, kandi guhagarika ubushyuhe byangiza. Isuka ubwayo, cyane cyane kuri alloys nka nikel ishingiye kuri cobalt cyangwa superalloys ishingiye kuri cobalt, ni imbyino yuzuye yubushyuhe n'umuvuduko. Ntabwo wuzuza gusa ifumbire; urimo kugenzura gukomera kugirango ugabanye amacakubiri no kurira.
Ibintu bifatika: Ntabwo ari ibyuma gusa
Iyi ni ingingo nkuru yo gutandukana. Amaduka avuga ko akora ibyuma bitagira umwanda birashobora kuba byiza kuri 304 cyangwa 316. Ariko iyo ugeze mubice bya duplex ibyuma bitagira umwanda, cyangwa amanota akomeretsa imvura nka 17-4PH, inzira yose ikeneye guhinduka. Igishushanyo mbonera cya sisitemu, ubushyuhe bwo gusuka, kuvura ubushyuhe nyuma yo guta-byose birasa na metallurgie ya alloy.
Akazi kacu kuri Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) akenshi birimo aya mavuta adasanzwe. Hamwe nimyaka irenga mirongo itatu mugukina no gutunganya, urabona imiterere. Kurugero, hamwe na cobalt ishingiye kuri alloys, ikoreshwa kenshi mukwambara gukabije hamwe nubushyuhe bwo hejuru, amazi ari make. Ibi birasaba amarembo manini, menshi cyane hamwe nimpanuka kugirango barebe neza kandi birinde kwiruka nabi. Ni impirimbanyi-ibintu birenze urugero bitera ibiciro byo gutunganya nyuma, ariko bike cyane bishobora guteza igice gifite inenge. Numuhamagaro wurubanza ushingiye kubice geometrie buri gihe.
Intambwe ya nyuma yo gukina irakomeye. Kubintu bya nikel bishingiye ku mavuta agenewe icyogajuru, uburyo bwo kuvura ubushyuhe ntibushobora kuganirwaho kandi bigomba gukurikiranwa. Ntabwo ari ibitekerezo; nibyingenzi kugirango ugere kumiterere yihariye. Aha niho ibikoresho byahujwe, nkibyo dufite kuri QSY, byerekana agaciro kabo. Kugenzura inzira kuva mubishushanyo kugeza igice cyakozwe munsi yinzu imwe igabanya impinduka hamwe ninshingano zibazwa.
Imashini ya CNC: Umufatanyabikorwa wa ngombwa muri Casting
Uku nukuri: oya gushora imari isohoka yiteguye gushiraho. Hama hariho ingingo zo gukuraho amarembo, ubuso bukenera kwihanganira neza, hamwe nibintu byo guhuza bisaba gukora imashini. Imikoranire hagati yishami rya casting na CNC ni ngombwa. Injeniyeri wa casting agomba gushushanya igice akoresheje imashini - gusiga ibigega bihagije, kwirinda imifuka yimbitse, yoroheje igikoresho kidashobora kugeraho, no gushyira imirongo yo gutandukana mubitekerezo.
Ibi twabyize dukoresheje guterana amagambo. Kera kare, twateraga ibintu byiza, bigoye, gusa kugirango itsinda ryimashini rihangane no kuyifata nta kugoreka, cyangwa ugasanga ikidodo gikomeye cyari ahantu hashobora kuba mikorobe. Noneho, inzira irafatanya. Itsinda ryimashini risubiramo ibishushanyo mbonera. Bashobora gusaba iyindi mibare ya datum yashyizwe kumurongo gusa kugirango ikoreshwe, nyuma ikozwe. Ubu bwoko bwa cross-function tweaking nicyo gitandukanya igice cyimikorere nicyizere-cyo hejuru.
Gusura Ikigo cya QSY, urabona iyi migezi. Abakinnyi bava muri shakeout bajya gusya mbere, hanyuma berekeza kuri sitasiyo ya CNC aho bakorewe hashingiwe kumurongo umwe wa digitale wakoreshejwe mugukora ibikoresho. Ifunga uruziga. Kubakiriya, cyane cyane mumirenge nkingufu cyangwa imashini ziremereye, uku kwishyira hamwe bisobanura ingingo imwe yo guhura ninshingano kubintu byarangiye, ninyungu nini.
Imitego isanzwe hamwe nabakiriya nabi
Ikintu kinini nicyo giteganijwe nka-guta hejuru kurangiza. Mugihe Igikonoshwa no gushora imari bitanga kurangiza neza ugereranije no guta umucanga, biracyari hejuru. Bizaba bifite imiterere iranga. Niba ukeneye indorerwamo irangiza, ibyo biva muri post-cast polishing cyangwa gutunganya. Kugaragara neza kuriyi imbere bizigama byinshi inyuma-nyuma.
Ikindi ni igihe cyo kuyobora. Gutaka ibishashara byiza ntabwo byihuta. Gukora ibikoresho byerekana ibishashara byonyine birashobora gufata ibyumweru. Noneho ufite igiceri cyubaka, ni iminsi-myinshi, inzira-nyinshi. Abakiriya bakeneye prototypes mukwihuta rimwe na rimwe basunika shortcuts, nko gukoresha 3D-icapishijwe neza. Ibi birashobora gukora kumurongo umwe wamashusho, ariko kubice byicyuma gikora, ibikoresho byacapwe biranga ibintu biratandukanye kandi birashobora guhungabanya igikonoshwa. Ni akaga. Turi inyangamugayo kubyerekeye gucuruza.
Imiterere y'ibiciro nayo irasobanutse nabi. Igiciro kinini ntabwo ahanini kiri mubyuma bibisi; ni mubikorwa byinshi, bitwarwa nintambwe yo gushushanya, kurasa, hamwe nubukorikori busobanutse busabwa. Kubishusho byoroshye mubunini buke, izindi nzira zirahendutse. Agaciro k'ibishashara byatakaye biri mubintu bigoye, byoroshye guhuza, hamwe na net-shusho cyangwa hafi-net-ishusho igabanya imirimo ya kabiri.
Urebye Kuri-Isi Porogaramu
Fata igice twakoze vuba aha: inzu ya sisitemu yo kugenzura hydraulic mubikoresho byo hanze. Igice cyari gifite imiyoboro ihuza imbere, flanges yo hanze, kandi yari ikeneye kuba muri duplex idafite ibyuma kugirango irwanye ruswa. Kubikora bivuye mubikomeye byari kuba inzozi zibintu byapfushije ubusa kandi bigoye. Guhimba ntabwo byari amahitamo kubera geometrie y'imbere.
Ibishashara byatakaye yari inzira isobanutse. Ikibazo cyari ukureba niba imiyoboro y'imbere isukuye ibisigazwa by'ibumba bya ceramic no kugera ku busugire bukenewe. Igisubizo cyarimo guterana neza kugirango habeho gukomera, icyerekezo cyihariye cyo gukomanga byoroshye, hamwe nuburyo bukomeye bwo kumeneka nyuma yo kunyeganyega. Hanyuma, itsinda rya CNC ryakoze flanges nududodo twicyambu. Kwishyira hamwe byari ingenzi - itsinda ryabakinnyi bari bazi uturere tuzakorerwa, kugirango bashobore gusiga ububiko bwinyongera aho bikenewe.
Uku nukuri kumunsi. Ntabwo ari byiza. Nibijyanye no gukemura urukurikirane rwibibazo bito, bifitanye isano-kugabanuka kw ibishashara hano, igikonoshwa gihari, ibipimo byo kuvura ubushyuhe kuriyi mavuta. Serivisi ntabwo ari ugutanga casting gusa; ni ugutanga ikintu gifatika, cyizewe. Ibyo bisaba gusobanukirwa byimbitse, bifatika kumurongo wose, kuva mubyumba bishashara kugeza muruganda rwa CNC. Nibyo bisobanura ubushobozi serivisi yataye ibishashara mwisi yinganda. Ni itandukaniro hagati yo gukora ishusho no gukora igice gikora.
