Ibishashara byatakaye byatwaye ibyemezo byuruganda gake cyane biterwa numubare umwe. Bafite intego yo gusobanukirwa uburyo guhitamo ibintu, kugorana kwinshi, hamwe nubunini bwibikorwa bikora - hanyuma bagahuza ibyo bihinduka nibisabwa byakazi hamwe nigihe cyo gutanga. Muri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twasubiyemo imishinga isaga 1200 yo gushora imari kuva mu mwaka wa 2018. Twabonye abakiriya bateganije amadolari 8.500 yo kubamo inzu imwe ya AMS 5387 cobalt alloy pompe - gusa nyuma yaje kubona ko umutekano muke uri munsi y’igitutu cya 220 wasabye ko hajyaho igenzura rikomeye kandi hiyongereyeho 1,400. Ibyo ntabwo ari ikimenyetso. Ni physics yakozwe igaragara.
Abashoferi bane nyabo-bisi Ibiciro Ntushobora Kwirengagiza
Amaduka yacu yububiko yerekana ibi bintu bine bingana na 87% byanyuma yatakaye ibishashara byanyuma biva mu ruganda-birenze kure ibiciro fatizo byonyine.
- Igice cya geometrie gitegeka uburyo bugoye. Ibyo byongera amasaha 22 yakazi hamwe nubushakashatsi bubiri bwumuriro.
- Urwego rwibikoresho rusobanura inzira hejuru. Ibyo bisaba kwinjiza ibicuruzwa, gutinda buhoro, no kugenzura X-ray. Tegereza + 18-24% yo gutunganya progaramu hejuru yamanota asanzwe.
- Ingano yubunini ihindura ubukungu: Munsi yibice 15, ibikoresho bya amortisation byiganje. Hagati yibice 15-120, imikorere yumurimo igera hejuru. Kurenga 120, duhindura uburyo bwo gukora ibishishwa byikora - kugabanya imirimo kuri buri gice ku gipimo cya 37%, ariko bisaba ubwitange buke.
- Kugenzura uburebure bwimbitse butari umurongo: CMM isikana buri kintu cyose kuri winch center shaft roller igura $ 310 / ubumwe. Gutoranya buri gice cya 5 bigabanuka kumadorari 95 - ariko mugihe GD&T ihamagarwa. Twanditse ibyemezo byose mumapaki ya PPAP; nta gitekerezo kirokoka ingingo ya mbere isubirwamo.
Kuki "Bisanzwe" Yatakaye Ibishashara Gutera Ibiciro Byuruganda Byananiranye Kumuvuduko
Bamwe mubatanga ibicuruzwa bavuga $ 12 / kg kumashanyarazi. Ibyo bikora-kubice bifite R10 yuzuye, ± 0.5 mm kwihanganira umurongo, kandi nta biranga imbere. Ariko iyo umubiri wa hydraulic valve ukenera uburebure bwa mm 0,05 kuri bore ya mm 42, ayo magambo "asanzwe" arashira. Twarebye abakiriya batatu bo muri Amerika ya ruguru batugarukira nyuma yamagambo yananiwe kuva mu nganda zihenze: umwe yasanze 17% porosity mumihanda ikomeye; irindi ryavumbuye 0,12 mm ihinduka ryimyanya mucyumba kiringaniza-cyerekana icyiciro cyose kidakora.
Itandukaniro ntabwo ari ibiciro. Ni indero yimikorere. Ikigo cyacu cyujuje ISO gikoresha igereranya rya optique yo kugenzura ingingo-yambere yerekana umwirondoro mbere yo kurasa. Twemeza ceramic slurry viscosity buri saha - ntabwo rimwe gusa kuri buri mwanya. Kandi buri cobalt-nikel ikorerwa isesengura ryerekana mbere yo gusuka kugirango hemezwe ibipimo bya Cr / Co / Ni muri ± 0.3%. Ibyo ntabwo biri hejuru. Nukuntu wirinda igipimo cyakuwe hejuru ya 23% kumurongo mwinshi.
Nigute Twubaka Ibishushanyo Byatakaye Byatakaye Kugereranya Ibiciro by'Uruganda (Intambwe ku yindi)
Dutangirana nigishushanyo cyawe - ntabwo ari bije yawe. Dore ibizakurikiraho:
- GD&T deconstruction: Dushushanya buri datum, umwirondoro, hamwe na runout guhamagarwa kubushobozi bwa matrix. Niba spake yawe ihamagarira 0.005 mm silindrike kuri mm 35 OD, turahita tuyishyiraho ibendera - turashobora kuyifata, ariko itera kuvura ubushyuhe buteganijwe hamwe no kugabanya imihangayiko.
- Igenzura ryibikoresho: Turagenzura raporo yikizamini cyemewe kuri buri bushyuhe. Kubigize AMS 5387, dukeneye ibiti bya chimie byuzuye - ntabwo ari amagambo yubahirizwa gusa. Ibi birinda gukora cyane mugihe Mo ibirimo hanze 28.5-29.5%.
- Kwigana inzira: Ukoresheje porogaramu yihariye yo gutembera, twerekana icyitegererezo cyo kuzuza ibyuma bya geometrie yawe. Niba ibyago byo guhungabana birenze 63% mugace ka valve yinjira, twongeye gushushanya amarembo - na mbere yo gusubiramo. Ntibitangaje ku ngingo ya mbere.
- Kugenzura protocole ihuza: Twifatanije na gahunda yawe yo kugenzura. Niba ukeneye microstructure verisiyo kuri ASTM E112, turateganya igihe cya laboratoire imbere. Niba ubuso burangiye bugomba gukubita Ra 0.8 µm kumashini zifunga kashe, tugenera impapuro zo gusiga muri gahunda - ntabwo ari nkibitekerezo.
Ibyo Wungutse Kurenga Amagambo
Igishashara cyatakaye neza cyibiciro byumubare wuruganda - ariko gusa niba byerekana ukuri. Icy'ingenzi ni ukumenya neza aho amafaranga yawe aja: 31% yo kubaka igikonoshwa cyuzuye ceramic, 22% kubisuka bifashwa no gusuka no kugenzurwa na cooldown, 19% kumashanyarazi ya CNC yimiterere yikimenyetso gikomeye, 14% kubyemeza bya NDT na CMM, na 14% kubitabo, gukurikiranwa, no guteranya PPAP.
Kuri TEKINOLOGIYA YA QINGDAO QIANGSENYUAN, buri cote ikubiyemo umurongo-wo gusenyuka uhujwe na ASME Y14.5 hamwe nigenzura ryimbere. Ntabwo duhisha imirimo muri "zitandukanye." Ntabwo duhuza ubugenzuzi. Urabona ikiguzi cyo gufata mm 0,025 mm kuri mm 120 yo kwishyiriraho-kandi ni ukubera iki gusimbuka ibyo bigenzura bishobora kudahuza muburyo bwo guteranya ibinyabiziga bya injeniyeri.
Bije neza itangirana no kugaragara neza. Ntabwo ari impuzandengo. Ntabwo ari intera. Ntabwo "duhereye kuri" imibare. Bitangirana no kumenya-mbere yo gukina gutangira-uburyo guhitamo kwawe guhinduka mubikorwa, inzira yo kugenzura, hamwe nabashoferi bapima ibiciro. Nuburyo wimuka uva mukugereranya ikizere cyubwubatsi.
