Iyo ba injeniyeri bagaragaje a yatakaye uruganda rukora ibishashara, ntabwo batumiza ibice byicyuma gusa-barasaba gutekana kurwego munsi ya 300 bar, uburinganire bwa microstructure nyuma yubushyuhe bwamagare, hamwe nubuso burangiye burokoka gutemba gutemba. Ngiyo ntarengwa QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ihura buri munsi - ntabwo ari ibintu bidasanzwe, ariko nkuburyo busanzwe bwo gukora.
Twashyize amazu ya AMS 5387 cobalt alloy pompe kumasosiyete ya serivise ya peteroli yo muri Amerika ya ruguru aho drift ya 0.015 mm yo kwihanganira itera sisitemu yuzuye. Twakoze T800 ishingiye kuri nozzles yumuvuduko ukabije wa hydraulic manifolds aho ubukana bwubuso (Ra ≤ 0.4 μ m) bugena neza itangizwa rya cavitation. Ibi ntabwo ari ibipimo ngenderwaho. Nibisubizo bisubirwamo-byagezweho kuko gushora imari ntabwo ari inzira imwe mumaduka yacu. Nibintu byambere mumurongo uhujwe cyane: icyemezo cyibikoresho → igishashara cyerekana neza → ceramic shell ubunyangamugayo → kugenzura dewaxing → vacuum-ifashwa gusuka → kugabanuka nyuma yimyitozo → CNC ikubiyemo → kubahiriza CMD-kugenzura GD&T.
Abatanga ibicuruzwa benshi bafata ibishashara byatakaye nka serivisi yihariye. Ibyo bitera icyuho-cyane cyane na superalloys. Ibikoresho bya Cobalt-nikel nka AMS 5387 bigabanuka bidahuye mugihe cyo gukomera. Niba uruganda rwawe rutagenzura imiyoboro yumuriro hejuru yububiko-cyangwa niba umufasha wawe ukora imashini adafite indishyi zumuriro-igice cyanyuma. Dukuraho izo ngaruka mugutunga byombi no kurangiza. Ikigo cyacu cyujuje ISO gikora ishoramari hamwe na 5-axis CNC ikora hasi. Inzu ya piston ya pompe ya pisitori iva mubutaka bwa ceramic ikajya mubice bikora bidahari. Nta gutinda kohereza. Nta guhuza sisitemu idahuye. Nta rework bitewe na datum ihinduka hagati yo gukina no gutunganya imashini.
Dore ibyo guhuza vertical bitanga mubikorwa:
- Guhuza ibipimo: Dufashe mm 0,05 mm kuri bores zikomeye - ndetse no kuri mm 280 z'umurambararo w'icyuma - kubera ko twemeza ubunini bw'igikonoshwa neza mbere yo kwangirika no gukurikirana ubushyuhe bwo gusuka muri ± 3 ° C.
- Kugenzura ibyuma: Cobalt alloys yose isubira mubushuhe bwemewe; dufatanya kwemeza chimie nabatanga isoko dukoresheje OES spectroscopy, ntabwo ari urusyo gusa
- Ubusugire bwubuso.
- Kwitegura gukora: Ubwato bwumuvuduko wubwato bwageragejwe kuri 1.5 pressure umuvuduko wakazi; winch center shaft izunguruka igera mbere-iringaniye kuri G2.5 kuri ISO 1940
Bamwe bashobora kuvuga ko guta umucanga bitanga igiciro gito kubintu binini byuma. Nukuri - ariko ntabwo mugihe "igice kinini" cyawe ari pompe isaba uburebure bwa mm 0.1 kuri mm 1200. Ibishushanyo byumucanga ntibishobora gutanga ibyo bisubirwamo. Abashoramari barashobora. Kandi iyo ubihujije hamwe no kuvura ubushyuhe murugo (bisanzwe + ubushyuhe kuri ASTM A278) hamwe na plaque ikomeye ya chrome (65-70 HRC, 0,05,10,10 mm z'ubugari), ubona imyambarire yo kwagura ubuzima bwa serivisi kuri 3.2 × hamwe nicyuma gisanzwe - byagenzuwe mubigeragezo byo mumirima mubikorwa byo gucukura uburasirazuba bwa Aziya.
Niki gitandukanya abishoboye yatakaye uruganda rukora ibishashara uhereye kubutumwa bukomeye? Gukurikirana. Ntabwo ari imibare myinshi-ariko yuzuye ya digitale yuzuye: ibikoresho fatizo, ibiti byo kugenzura ibishishwa, gusuka ibipimo, imbonerahamwe yo kuvura ubushyuhe, raporo za CMM, namafoto yanyuma yo kugenzura. Umuyoboro wose wumuvuduko twohereza utwara dosiye ya QR. Abakiriya ku masoko agenga Umuryango w’ubumwe bw’ibihugu by’Uburayi barayakoresha mu nyandiko za CE. Amajyaruguru ya Amerika OEM ayikurura mugihe cya FDA yegeranye. Ntabwo dutanga "traceability iyo ubisabwe." Yohereza hamwe na buri gice - kubisanzwe.
Urebye imbere, turimo kongera ubushobozi bubiri busobanura icyo gutora neza bisobanura muri iki gihe. Icya mbere: inzira ya Hybrid. Ubu twinjije hafi-net-shusho yishoramari hamwe no gusya byihuse imiyoboro yo gukonjesha imbere - kugabanya igihe cyikigereranyo cya 40% kumpeta ya turbine nozzle mugihe dukomeza kugenzura uburebure bwurukuta kuri mm 0.08 mm. Icya kabiri: ubuziranenge bwo guhanura. Twifashishije amateka ya CMM kuva 12,000+ cobalt alloy ibice, itsinda ryacu rya QA ryubatsemo moderi yo gusubira inyuma yerekana ibishobora kugabanuka kugabanuka * mbere yo kurasa ibisasu - bishingiye kumiterere ya geometrie, ibice bivanze, hamwe nubushuhe bwibidukikije. Ibi ntabwo ari impimbano ya AI. Byoherejwe. Irimo kugabanya ibice 22% kumutwe wambere ukora.
Niba porogaramu yawe isaba ibirenze "guta ibyuma gusa" - niba ibice byawe bikora mukibazo, irwanya ruswa mubidukikije bya gaze, cyangwa kuzunguruka kuri 3,600 RPM imbere yimodoka yimashini - noneho kwihanganira byonyine ntibihagije. Ukeneye disipuline. Gukomeza inzira. Byuzuye-byuzuye. Kandi abafatanyabikorwa bavuga GD&T neza - ntabwo ari jargon, ahubwo ni ururimi rwa buri munsi. Nibyo byukuri bikora inyuma ya buri gice cyitiriwe izina rya QINGDAO QIANGSENYUAN. Icyitonderwa ntabwo intego yacu. Nibyingenzi.
