Iyo ba injeniyeri bagaragaje uruganda rutanga neza kubice byingenzi byibyuma byubutumwa, ntibitumiza gusa ibice-birinda umutekano muke munsi yumuvuduko wa hydraulic 300 bar, ubunyangamugayo bwa microstructural nyuma yubushyuhe bwa 10,000, hamwe no kurangiza hejuru bitazabora kwangirika mubidukikije bya gaze. Twabonye amatsinda yo gutanga amasoko yanze amasoko atatu mbere yo kuvumbura ko icyuho nyacyo kidahenze-ni uguhuza metallurgjiya mubice byinshi bya cobalt-nikel alloy casting. Aho niho inzira yimbitse nyirubwite ifite akamaro: ntabwo guta * cyangwa * gutunganya gusa - ahubwo kugenzura byombi, birangira kurangira.
Kuki "Precision Casting" Atari Ikirango gusa-Ni Discipline Process
Abatanga ibicuruzwa benshi biyita "precision casting" batanga. Bake mubyukuri bafite ISO yubahiriza uruganda hamwe na CNC ikora munsi yinzu - hamwe nibikoresho byuzuye uhereye kuri fagitire ya AMS 5387 kugeza kuri raporo ya CMM yanyuma. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ibisobanuro bitangirana no kugenzura ibikoresho fatizo: ingot ya T800 yose ishingiye kuri cobalt yemejwe, ifite numero yubushyuhe, kandi igenzurwa na raporo y'ibizamini bitanga uruganda mbere yo gushonga. Nta na kimwe kidasanzwe. Kwihanganira guta umucanga bifata mm 0.3 mm kuri 300 mm biranga; gushora imari bihura na CT4 - CT6 kuri ISO 8062-byagenzuwe kuri Zeiss CONTURA G2 CMM, ntabwo ari ububiko bwa etage.
Twagiye tubona inshuro nyinshi ko gutembera kwinshi mumazu ya pompe ya silinderi bikurikirana mugihe cyo kunyeganyega kudahuye cyangwa kugabanuka nyuma yo guta umutwe. Ibikoresho byabo rero bikurikirana uburyo bwo kuvura ubushyuhe * ako kanya * nyuma yo gukomanga - nta gukonjesha ibidukikije - kandi byemeza imihangayiko isigaye ikoresheje itandukanyirizo rya X-ray ku ngingo ya mbere. Nuburyo amazu ya pompon pompe ageraho ≤0.015 mm ibipimo byerekana gusoma (TIR) kuri bore-to-flange kwiyandikisha hejuru-ndetse no kuri mm 450 z'umurambararo.
Aho Ubuhanga Bwinshi-Alloy butandukanya abatanga ibicuruzwa kubacuruzi
Amavuta ya Cobalt ntabwo akora imashini nka 304 idafite umwanda. Barasaba gushiraho gukomeye, hasi-RPM / kuzenguruka cyane-torque, hamwe ninzira zikoreshwa zirinda gutura. Bamwe mubatanga isoko batanga akazi. Imashini za QINGDAO QIANGSENYUAN AMS 5387 nozzles murugo-kuri 5-axis DMG MORI NT imashini zikurikirana - hamwe n amanota ya karbide yabigenewe hamwe nogutanga ubukonje bwa cryogenic. Igisubizo? Ubuso bwubuso Ra ≤0.8 µm kuri bores y'imbere, nta gusya kwa kabiri - ni ingenzi cyane mu kurwanya cavitation mu nteko yihuta ya pompe.
Ariko ubuhanga bugaragara neza mugihe ibintu bitagenze neza. OEM yu Burayi yigeze kohereza ibishushanyo byerekana "geometrike idasanzwe" kuri winch center shaft roller - nta GD&T, nta miterere ya datum. Aho gusubiramo buhumyi, itsinda ryabo ryubuhanga ryakoze isesengura ryibikorwa, batanga uburyo butatu bworoshye, kandi batanga prototypes ikora muminsi 11. Ibice bibiri byatsinze ikizamini cyo kwihangana. Ntabwo ari serivisi-yashyizwemo ubufatanye bwo gushushanya.
Kwishyira hamwe bihagaritse mubyukuri bitanga umutekano
- Kasting.
- Imashini: Multi-axis CNC hamwe na sitasiyo itunganya ubushyuhe - nta ntoki zo hanze zishobora kugoreka cyangwa gutakaza ibimenyetso
- Kurangiza: Passivation, HVOF itwikiriye, hamwe no kurasa kurasa byakozwe muburyo bukurikiranye, hamwe nibipimo byinjira byinjira kumurongo
- Kugenzura.
Ntabwo aribwo buryo bwo kwishyira hamwe. Bivuze ko igitutu cyimyubakire iva mububiko ikagenzurwa bwa nyuma muminsi 19 yakazi-ntabwo ari 45-hamwe na zeru zikora. Bivuze ko buri plug ya AMS 5387 itwara QR yanditseho ikirango gihuza ibiti byashonze, raporo yikizamini cya tensile, hamwe nikarita yo hejuru.
Guhitamo Uruganda rutanga ibicuruzwa neza: Ibyo ba injeniyeri bakeneye rwose kubaza
Ntukabaze “Ukora ishoramari?” Baza: “Urashobora gufata CT4 kuri mm 120 × 80 mm × 25 mm z'uburebure bwa cobalt alloy bracket - ifite uburebure bwa mm 0,5 - ukabigaragaza ukoresheje ingingo ya mbere ya CMM?”
Ntubaze “Wemerewe ISO?” Baza: “Nyereka raporo zawe eshatu zanyuma zidahuye na cast-all-casting-nuburyo buri mpamvu yatumye ifunga.”
Ntubaze “Igihe cyawe cyo kuyobora ni ikihe?” Baza uti: "Nigute ushobora kwemeza gutanga niba itegeko ryacu risaba ubushyuhe bubiri butandukanye bwa T800 - kandi bigenda bite iyo ubushyuhe bwa kabiri bwananiwe kugenzura ibintu?"
Ibisubizo byerekana niba a uruganda rutanga neza ikora nk'umucuruzi - cyangwa nk'iyaguka ry'itsinda ryawe ryubuhanga. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. asubiza ibyo bibazo hamwe nuburyo bwanditse, ntabwo amasezerano. Imbaraga zabo ntabwo ziri mubugari, ahubwo mubwimbitse: ubushobozi bwibanze, ubuhanga bwerekanwe buvanze, hamwe no kwihanganira zeru kubihinduka mubice aho gutsindwa atari amahitamo.
