Iyo injeniyeri cyangwa abashinzwe amasoko bashakisha “ubwoko bwuruganda rutunganya neza”, Ntabwo bareba ibyiciro gusa-barimo gusuzuma ubushobozi, kwiringirwa, hamwe na tekiniki. Ibi twabibonye ubwacu kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.: Abakiriya bakunze kuhagera bafite igishushanyo mbonera cyamazu ya pompe, guhamagarwa kwa GD&T, n'ikibazo cyicecekeye ariko cyihutirwa - “Ese iduka ryawe rirashobora gufata ± 0.005 mm kuri cobalt alloy valve nyuma yo kuvura ubushyuhe?” Igisubizo ntabwo kiri mu gatabo. Ni muburyo uruganda rutunganijwe, ni ubuhe buryo butuye munsi y'inzu imwe, n'aho igenzura ritangirira.
Uburyo bune bukora busobanura ubushobozi bwimashini nyayo
Ntabwo inganda zose zitunganya neza zitanga ubujyakuzimu. Dushingiye kumyaka irenga 12 yo gukora ibice byingenzi byubutumwa bwa sisitemu ya hydraulic nibikoresho bya peteroli na gaze, tumenye ubwoko bune butandukanye bukora - buri kimwe gisobanurwa no guhuza ibikorwa, ubuhanga bwibikoresho, hamwe n’imiyoborere myiza - ntabwo kubara imashini cyangwa amashusho ya kare.
- Uruganda rwa CNC: Ibi byibanda kuri byinshi-axis gusya, guhindukira, no gusya byateguwe mbere. Barusha abandi kwihanganira ibice biva muri aluminiyumu, ibyuma bitagira umwanda, cyangwa ibyuma byabigenewe mbere - ariko ntibikunze gukoreshwa cyane cyangwa ibishishwa byo mu rwego rwo hejuru bidafite abafatanyabikorwa bo hanze. Ibipimo bifatika birakomeye; microstructural ubunyangamugayo biterwa rwose nabatanga isoko.
- Inganda zishyizwe hamwe. Iyi moderi yiganje kumatara yumuvuduko, amazu ya silinderi, hamwe na shitingi ya winch aho ububobere bwimbere, gutembera ingano, hamwe nubushyuhe bwo kuvura bigira ingaruka mubuzima bwumunaniro. Dukoresha imirongo yombi yumucanga nishoramari, itwemerera guta AMS 5387 cobalt alloy pompe pompe hanyuma tukayikorera mumashini amwe yubahiriza ISO-ikuraho ingendo zingana ninganda.
- Superalloy-Yeguriwe Inganda: Ibi ntibisanzwe. Bashora mubikoresho byabigenewe, ingamba zo gutunganya buhoro-buhoro, hamwe na sisitemu yo kugenzura ubushyuhe bwihariye bwa cobalt-nikel, Inconel, nibikoresho bya T800. Amaduka asanzwe ya CNC yanga akazi AMS 5387 rwose. Twemeye gahunda yacu ya mbere ya cobalt nozzle mumwaka wa 2015 - kandi twongeye kubaka imiyoboro itatu yo gukonjesha mbere yo kugera ku buso butajegajega kuri radiyo. Itandukaniro: uburyo bwabigenewe bwubatswe muburyo bwo gutsindwa, ntabwo kwihanganira gusa.
- Inganda zitunganya Hybrid: Aha niho imikorere ikora ihura nibikorwa. Tekereza: hafi-net-shusho ya casting yarangiye hamwe na CNC-yuzuye neza, hanyuma igakomera kandi igapfundikirwa kashe hejuru. Cyangwa ishoramari-cobalt icomeka nyuma yo gutunganywa nyuma yimashini mbere yo kugenzura CMM yanyuma. Ikigo cyacu gifata gukina no gutunganya nkibyiciro byuzuzanya-ntabwo ari amaboko akurikirana. Niyo mpamvu amazu ya pisitori ya piston yujuje ibyangombwa bya API 6A nta rezo ya kabiri.
Kuki "Ubwoko" Ibyingenzi Kurenza "Ingano"
Abaguzi bamwe bafata umwanya munini uhwanye neza neza. Ariko twohereje ibice bitagira inenge biva mubikoresho biri munsi ya 3.000 m²-kuko buri metero kare ishyigikira umurimo umwe. Iduka rya CNC ryonyine rishobora gusubiramo byihuse kurupapuro, nyamara gutinda kubitanga mugihe uwabitanze yabuze ibintu bitagaragara kumurongo wibyuma bidafite ingese. Hagati aho, uruganda ruvanze rukurura iyo miterere imbere.
Twakurikiranye 47 byatinze gutangwa muri 2023. 31 byaturutse kubikomoka hanze. Zeru yavuye mu nzu yo guteramo imashini. Ibyo ntabwo ari impanuka-ni ubwubatsi.
Ubundi buryo butari bwo: "precision" bisobanura kugenzura ibipimo gusa. Ariko kuri valve yumuvuduko ikora kuri 10,000 psi, uburinganire bwubuso burenze ± 0.002 mm. Micro-cracks ituruka kubiciro byo gusya bidakwiye bitera kunanirwa kumurima nta CMM ishobora gufata. Sitasiyo zacu zirangiza zikoresha imbaraga zigenzurwa no kwera-urumuri interferometrie - ntabwo ari Ra yasomye gusa - kugirango tumenye neza ko geometrie ikomeza.
Nigute Wokwemeza Ubwoko Ukorana Mubyukuri
Baza ibi bibazo bitatu-mbere yo gusinya PO:
- Impamyabumenyi y'ibikoresho ibera he? Niba ubugenzuzi bwinjira bubera hanze cyangwa bushingiye gusa kumashanyarazi, birashoboka ko ukorana na moderi ya CNC. Kwishyira hamwe kwukuri bisobanura gukurikiranwa-kuva mubushyuhe kugeza igice cyanyuma ID.
- Urashobora gusubiramo inzira yuzuye kubice bya cobalt? Ntabwo ari "CNC → QC" gusa. Reba intambwe zanditse: igisubizo kijyanye nubushyuhe bwikigereranyo, uburyo bwo kwipimisha butangiza (UT na RT), igihe cyo kugabanuka kwingutu, hamwe nokugenzura kwanyuma.
- Ninde ufite ishusho yo gukina cyangwa kubumba? Niba uruganda rukodesha ibishushanyo mbonera cyangwa ibicuruzwa biva hanze, kugenzura gukina biragabanuka. Kuri QINGDAO QIANGSENYUAN, dushushanya, twemeza, kandi tubika ibicuruzwa byose byashowe mu nzu - tukareba ko urukuta rusubirwamo kandi rugakomeza guhuza ibicuruzwa 50+.
Kureba imbere: Icyitonderwa kirimo kuba sisitemu, ntabwo ari serivisi
Ubwihindurize butaha ntabwo bwihuta cyangwa CMM nini. Nibikorwa bifunze-kugenzura inzira: guta amakuru yo kwigana kugaburira ibikoresho bya CNC; amashusho nyayo yumuriro mugihe cyo gutunganya ibiciro byigaburo byikora; AI ifashijwe na GD&T ibisobanuro byerekana amakimbirane ashobora guterwa mbere yo gukata.
Turimo gushira ubu bushobozi-ntabwo ari imishinga ya R&D, ariko nkibisabwa umusaruro. Kuberako iyo umukiriya yohereje igishushanyo cya T800 alloy center shaft roller, ikibazo ntabwo "Urashobora kubikora?" Ni "Urashobora ubwoko bwuruganda rutunganya neza garanti imyitwarire yayo kuri 450 ° C na 12 GPa itumanaho? ”
Itandukaniro ritandukanya abacuruzi nabafatanyabikorwa. Kandi itangira kera mbere yuko chip ya mbere iguruka.
