Iyo sisitemu yinganda zinaniwe mukibazo, nyirabayazana ni gake igishushanyo-ni imashini igice cyuruganda ibyo byatanze. Twabibonye muri pompe hydraulic yongeye kubaka aho amazu ya silinderi yamenetse ku kabari 320, mu mashini ya winch yo mu nyanja yatwaye nyuma y'amezi 18 yikurikiranya rya sikeli, no muri cobalt-alloy nozzles yangirika 40% byihuse kuruta ibiteganijwe. Izi ntabwo ari inenge yonyine. Nibimenyetso-kuburira ko ubusobanuro buterekeye kwihanganira gushushanya gusa. Byerekeranye no guhuza metallurgical murwego rwose. Nibijyanye no gutunganya ituze mugihe ukata AMS 5387 cobalt alloy kuri 0,05 mm zubujyakuzimu. Nibijyanye no guta ubunyangamugayo munsi yimashini izahita ifunga amavuta ya psi 5000.
Kuki "Byiza Birahagije" Imashini Yananiwe Mubutumwa-Bwingenzi
Abaguzi benshi batangirana no gushushanya hamwe na cote. Ariko kwizerwa nyabyo gutangira kare - muburyo bwo gukurikirana ibintu, kugenzura inzira, no kwemeza imikorere. Reba inzu ya pisitori ya pisitori: bore yayo igomba kuba ifite ± 0,015 mm kuzenguruka hejuru ya mm 300 z'uburebure, mugihe isura yayo ihagaze neza muri mm 0,02. Ibyo bigerwaho rimwe? Biroroshye. Ongera ubisubiremo ibice 50, ukoresheje icyuma gikozwe mucyuma hamwe na microstructure ihindagurika? Ibyo bisaba guhuza vertical-ntabwo ari ubushobozi bwa CNC gusa, ahubwo ubumenyi-bwo murwego rwo hejuru rwashizwe muri gahunda yo gutunganya.
Twarebye abakiriya bahindura abatanga ibicuruzwa nyuma ya bitatu byanze byinshi bya T800 ya cobalt ishingiye kumibiri ya valve. Impamvu? Umucuruzi wabanjirije abandi yajugunye guta mu iduka rimwe no gutunganya ku rindi - nta makuru y’amateka asanganywe, nta GD&T ihuriweho, nta kubazwa uburyo kugoreka ubushyuhe byagize ingaruka ku guhuza bore. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Ibyo ntabwo byoroshye-ni ubwishingizi buke.
Ubushobozi bune butandukanya abaguzi bizewe nabandi
Ubwizerwe nyabwo buturuka kubushobozi bwibanze - ntabwo bugari. Dore uko bikomeza iyo igitutu kizamutse:
- Ubuhanga bwa Cobalt-nikel. Turagerageza buri kintu cyose; tugumana ubushyuhe bwuzuye-buvura ibiti.
- Imikorere ya Hybrid: Urufatiro rwa pompe rwumucanga rugabanya imihangayiko mbere yo gutunganya nabi. Ishoramari-cobalt nozzles ikorwa HIP mbere yo gusya indangamuntu ya nyuma. Buri ntambwe ifunga geometrie - ntabwo irwanya.
- Igenzura ryimikorere - ntabwo ari ukubahiriza gusa: Umuvuduko wumuvuduko unyura kugenzura ariko ukamanuka kuri 90% byumuvuduko? Igeragezwa ryacu rimeneka rikoresha helium mass spectrometrie, ihindagurika kuri ASTM E499. Ubuso burangirira kuri winch center shaft roller ntabwo bipimirwa muri Ra wenyine-bigenzurwa no kwambara amakuru yo kwigana.
- Igishushanyo-cyo-gukora (DFM) kibuza gukora: Iyo umukiriya yohereje igishushanyo cya GD & T-kiremereye kubice bidasanzwe bya pompe, ntabwo tuvuze gusa. Dushira ahabona ibikoresho bishobora kwivanga mu mwobo wimbitse, turasaba ubundi buryo bwo kugereranya ububiko kugirango tugabanye igihe cyikigereranyo cya 22%, kandi twerekane inzira yo kugoreka ubushyuhe mbere yuko chip ya mbere iguruka.
Igiciro Cyihishe cyo Gucamo ibice
Abaguzi bamwe bagabanije ibicuruzwa: guterera hano, gutunganya aho, gusasa ahandi. Ku mpapuro, bizigama 8-12%. Mu myitozo, yongeraho ibyumweru 3-6 kugirango ayobore igihe, atangiza ingingo ya 3-5 ya handoff yo kugendana ibipimo, kandi ikuraho imizi-nyirabayazana iyo itsinda ryananiwe kwipimisha umunyu. Twakurikiranye kunanirwa kumurima 17 bifitanye isano na passivation idahuye-ikoreshwa na kote yundi muntu utazi umwirondoro wa chromium depletion profil nyuma yo kuyikora.
QINGDAO QIANGSENYUAN TECHNOLOGY ihuriweho nakazi ikuraho ibyo byuho. Ibikoresho bibisi bigera hamwe nurusyo. Buri casting ibona isesengura ryerekana. Igice cyose cyakozwe gikorerwa optique ya scan mbere yo gukora isuku yanyuma. Ntakintu cyoherejwe kidafite ibisobanuro byuzuye: nimero yubushyuhe, indangamuntu yabakoresha, indangamuntu yimashini, igihe cyagenwe, na raporo ya CMM.
Ibyo Kwizerwa bisa mubikorwa
Kwizerwa ntabwo ari amahame. Irashobora gupimwa. Kubinyabiziga byubwubatsi kuri winch shafts, abakiriya bacu batangaza ko 2.3 life ubuzima burebure bwa serivisi hamwe nababitanze mbere - byagenzuwe binyuze mumibare ya OEM mumasaha 14,000 yo gukora. Kumashanyarazi ya cobalt mumashanyarazi yubushyuhe bwo hejuru hamwe na gaze ya gazi, igipimo cyo gutsindwa cyamanutse kiva kuri 4.7% kigera kuri 0.3% nyuma yo kwimukira mubikorwa byacu bya HIP + kurangiza-gusya.
Ibi ntibibaho kubwimpanuka. Bibaho kuko a imashini igice cyuruganda ifata buri kintu cyose nkigice cya sisitemu - ntabwo ari igice cyihariye. Kuberako abajenjeri basubiramo ibishushanyo hamwe nabashushanya pompe - ntibisubiramo amashami gusa. Kuberako ubuziranenge atari ishami. Yubatswe mumuvuduko wa spindle, igipimo cyo kuzimya, kalibrasi ya probe, ikirango cyo kohereza.
Ibigize inganda ntibigomba kuba bitunganye. Bakeneye gukora - buri gihe, byateganijwe, umutekano. Ibyo bitangirana no guhitamo umufatanyabikorwa ufite ubuhanga buhuye nibisabwa bigoye-ntabwo byoroshye byoroshye. Shakisha inyandiko zerekana kugenzura. Saba ibintu bifatika. Saba amakuru yikizamini gikora - ntabwo ari raporo yerekana gusa. Kandi wibuke: igice gihenze ntabwo aricyo wishyura. Nicyo cyananiranye hagati.
