Iyo abantu benshi bumvise 'gutunganya ibyuma', bashushanya umusarani cyangwa itanura ryubatswe. Ngiyo imyumvire ya mbere itari yo. Ntabwo ari ugukuraho ibintu gusa cyangwa gusuka ibyuma bishongeshejwe. Ni urunigi rwose rw'ibyemezo, uhereye ku guhitamo ibinure kugeza ku ndunduro yanyuma, aho ubukorikori nyabwo-hamwe n'imitego rusange-buryamye. Benshi bibwira ko kwihanganira gukomeye ari byiza buri gihe, cyangwa ko imashini iyo ari yo yose ya CNC ishobora gukora Inconel. Ibyo bitekerezo biganisha ku bice byakuweho na bije. Mumaze imyaka muriki gice, Nabonye itandukaniro riri hagati yigitabo cyibitabo nukuri kububiko. Ari muri kiriya cyuho aho wiga.
Urufatiro: Itangirana na Casting
Ntushobora kuvuga kubyerekeye bikomeye gutunganya ibyuma utabanje gutangira: gutangira. Aha niho hashyizweho ADN igice. Inenge hano irashobora kutagaragara kugeza imashini yanyuma, mugihe umaze kumara amasaha yakazi. Ibi twabyize inzira igoye hakiri kare hamwe nicyiciro cyamazu ya pompe. Igikonoshwa cyo gushushanya cyasaga neza, ariko mugihe kirambiranye, twakubise umwobo wo kugabanuka. Igihombo cyose. Nibwo ubonye ko kugenzura ubuziranenge atari ubugenzuzi bwa nyuma gusa; ni kugenzura ubushyuhe bwubushyuhe, igipimo cyo gusuka, igishushanyo mbonera. Ibigo bibona ubu burenganzira, nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), kubaka iyo myaka 30 yuburambe mubikorwa byabo. Ntabwo bagurisha gusa; bagurisha byukuri ko ubunyangamugayo bwibintu buhari mbere yuko chip ikorwa.
Gushora imari ni iyindi nyamaswa. Kubintu bigoye, binini-bikikijwe nibice bitagira umwanda cyangwa ibyo bidasanzwe bivanze, akenshi niyo nzira yonyine. Ariko igiterane cy 'igishashara' hamwe nububiko bwibumba ceramic nubuhanzi burenze siyanse. Guhindagurika gake muburyo bworoshye cyangwa igihe cyo kumisha birashobora gutuma igishishwa kimeneka mugihe cyo kumera. Ndibuka umushinga wibikoresho bya turbine aho twahinduye kuri cobalt ishingiye kuri alloy. Igikonoshwa gisanzwe ntigishobora guhangana nubushyuhe bwo hejuru bwo gusuka hamwe nubushyuhe bwumuriro. Twarangije gufatanya na fondasiyo - nziza, tekereza - guteza imbere ikote rya zirconi gakondo. Cyakoze, ariko cyongeyeho ibyumweru bitatu mugihe cyo kuyobora. Nibyo gucuruza.
Iyi niyo mpamvu guhitamo abafatanyabikorwa bifite akamaro. Amaduka atanga ibishishwa byombi hamwe nishoramari, nka QSY ya portfolio yerekana, yumva ibicuruzwa. Barashobora kukugira inama yuko agace koroheje karenze kubushoramari, cyangwa ko umubiri wa valve ufite imiyoboro y'imbere ushobora kubikenera. Ubwo bumenyi bukomatanyije burinda RFQ nyinshi ziyobya.
Imbyino ya CNC: Aho Precision ihura nibikoresho
Aha niho abstract iba umubiri. Gukora CNC nyuma yo gukina ntabwo ari ibikorwa byogusukura gusa. Nibiganiro hamwe nibikoresho. Tera imashini nziza; birababarira. Ariko fata igice cyakemuwe cyavuwe 17-4 PH idafite umwanda, cyangwa ikirushijeho kuba cyiza, nikel ishingiye kuri nikel nka Inconel 718, kandi byose birahinduka. Igikoresho cyawe cya geometrie, ibiryo byawe n'umuvuduko wawe, umuvuduko wawe ukonje n'ubwoko - byose birahinduka.
Ikosa rikomeye mbona ni programmes zifata ibyuma byose kimwe. Bazakoresha inzira yuburyo bwateguwe neza kubwicyuma cyoroheje ku gice cya Monel, hanyuma bibaze impamvu batwika binyuze mu gushiramo buri minota itanu hanyuma bagakomerera akazi hejuru kuburyo budashoboka. Kuri superalloys, ukenera gushyirwaho gukomeye, inguni nziza ya rake, ndetse rimwe na rimwe ukibagirwa no gukonjesha umwuzure kugirango ushire umwuka mwinshi cyangwa MQL (amavuta yo kwisiga ntarengwa) kugirango wirinde guturika. Ntabwo bivuguruzanya.
Twari dufite akazi ko gutunganya flange nini kuva duplex idafite ibyuma. Ibikoresho byari bikomeye, kandi igikorwa cya mbere cyari urusyo rwo gushiraho datum. Twakoresheje karbide isanzwe. Kwimuka nabi. Kuganira byari biteye ubwoba, kandi kurangiza hejuru byasaga nkakaraba. Twahagaritse, duhinduranya winjizamo wiper hamwe nu rugabano rukarishye kandi tugabanya ubujyakuzimu bwa radiyo yo gukata, twongera ibiryo bike. Itandukaniro ryari ijoro n'umurango. Niyi minota, kuri-kuguruka-kuguruka, kuvuka kubona chip (ibara ryabo nimiterere ikubwira byose), bitandukanya ibice bitanga ibice nukuri gutunganya ibyuma inzobere.
Sekibi murambuye: Gushyushya, Guhangayika, no Kurangiza
Imashini itera guhangayika. Ikiringo. Niba ukora Bolt yoroshye, birashoboka ko ntacyo bitwaye. Ariko kubintu byinshi bisobanutse neza cyangwa imitwaro yikirere itwara imitwaro, guhangayika gusigaye bizagabanya igice mugihe cyangwa mubikorwa bizakurikiraho. Buri gihe mparanira guhangayikishwa no kugabanya impagarara zikomeye no kurangiza ibice byingenzi. Nibyo, byongeyeho intambwe, ariko iragukiza intimba yumutima wigice cyo kwihanganira kuri CMM kuwa gatanu no hanze saa tanu kumunsi.
Noneho hariho ubushyuhe bwo kuvura spec'd kubakiriya. Ugomba kumenya uburyo ibyo bihindura ibikoresho. Igice gishobora kuza kuri wewe, uragikomeretsa, hanyuma kigasohoka cyo kuzimya no kurakara, hanyuma kikakugarukira kurangiza. Ubwo buso butunganijwe nubushyuhe burakomeye, akenshi burenze. Ibikoresho byawe byo kurangiza bigomba kubara kuri urwo ruhu. Twigeze kurangiza ibikoresho mbere yo gukomera, kumurongo mwiza. Nyuma yo gukomera, twakeneye gusa koza. Ariko kugoreka ntibyari bihwanye, kandi twatakaje neza umwirondoro. Isomo: rimwe na rimwe ugomba gusiga ububiko kugirango usya bwa nyuma cyangwa uhindurwe nyuma yo kuvura ubushyuhe, nubwo igishushanyo kitaguhamagara neza. Ugomba gutekereza intambwe nyinshi imbere.
Ubuso bwo kurangiza busabwa nubundi buryo busanzwe bwo kwitiranya ibintu. Ihamagarwa rya 32 Ra ntabwo ari ugukoresha ibiryo byiza gusa. Byerekeranye nigikoresho cyizuru radiyo, kunyeganyega kugabanuka, ndetse rimwe na rimwe ndetse no kwihuta kwihuta. Kugirango indorerwamo irangire ku cyuma cyuma kitagira ingese, dushobora gukoresha igikoresho kimwe cya diyama kumurongo umwe wuzuye, ariko nyuma yo kwemeza ko igice kitarangwamo rwose igipimo icyo ari cyo cyose cyo guta cyangwa kuvura ubushyuhe. Agace kamwe ka alumina yashyizwe mubuso irashobora kwangiza inzira yose.
Ibintu bifatika: Ntabwo ibyuma byose ari ibyuma
Uyu ni umusozi nzapfa. Ijambo rusange ibyuma ntacyo bimaze muri gutunganya ibyuma. Turimo kuvuga nka 1018 ya karubone nkeya? 4140 chromoly? 316L idafite ingese? Cyangwa amanota-akomera amanota nka 15-5 PH? Buri wese afite imiterere ye. 304 idafite ingese, kurugero, ifite ingeso mbi yo gukora akazi. Ukeneye ibikoresho bikarishye no gusezerana guhoraho; kureka igikoresho gutura ni igihano cyurupfu.
Noneho wimukira mubutaka budasanzwe-cobalt na nikel-ishingiye kuri nikel. Ibi bikunze gukoreshwa mubidukikije bikabije: ubushyuhe bwo hejuru, kwangirika kwinshi. Kubikora ntabwo ari ugukata nibindi bijyanye no kogosha. Ibikoresho ntabwo bitanga byoroshye; irwanira inyuma. Ibikoresho byubuzima bugomba gutabwa hanze. Igishushanyo mbonera cyawe cyose, uhereye kumurongo wogukoresha inzira, ni ugucunga iyi ntambara. Uburambe bwikigo bugaragara hano. Iyo utanga isoko nka QSY yanditse urutonde rwibi bivanze nkumwihariko wabo, ruvuga mu buryo butaziguye ko bashoye imari mu bikoresho byiza, imashini iboneye ifite umuriro mwinshi kandi ukomeye, kandi cyane cyane, kwihangana no kumenya uburyo bwo kubikoresha neza utabanje guca inguni.
Ndibuka gushakisha isoko ya Hastelloy C-276 kubakiriya ba shimi. Amaduka menshi yavuzwe ashingiye ku bunini bwanditse. Umwe gusa yabajije ibijyanye na porogaramu, irwanya ruswa isabwa mu bitangazamakuru byihariye, maze atanga igitekerezo gitandukanye gato nyuma yo gutunganyirizwa nyuma yo gutunganyirizwa mu kongera ingufu za chromium oxyde. Iri duka ryabonye akazi. Nibintu byihariye-ubushishozi bwongerera agaciro ibirenze ibanze ryimashini.
Kwishyira hamwe: Kuva Icapiro kugeza Igice, Nta nkomyi
Ikimenyetso cya nyuma cyabishoboye gutunganya ibyuma imikorere ntabwo ikora intambwe imwe gusa. Irategura urugendo rwose kuva mubikoresho fatizo kugeza igice cyoherejwe. Aha niho icyitegererezo cya serivisi zihurijwe hamwe - guta, gutunganya, gutunganya ubushyuhe, kurangiza - byerekana agaciro kayo. Iyo urwego rumwe rugenzura imigendekere, kubazwa birasobanutse. Nta gutunga urutoki hagati y'uruganda nububiko bwimashini niba igipimo kizimye.
Ku iteraniro rinini twakoraga, ishingiro ryari icyuma gipima icyuma, inzu yari ishoramari 316L, kandi igiti cyimbere cyakorewe mububiko bwa Inconel 625. Guhuza abacuruzi batatu batandukanye kubihe byo kuyobora ibintu, inzira, hamwe nubuziranenge byari inzozi mbi. Gereranya ibyo hamwe no gutanga paki yose kumasoko imwe itanga isoko. Itumanaho ryitumanaho rirakomeye. Barashobora guteganya gukina kugirango bahageze nkuko ubushobozi bwa CNC bufungura. Basobanukiwe nuburyo bwo gutoranya inguni zishobora kugira ingaruka kumikorere. Iyo mitekerereze yuzuye ikuraho ingaruka zitangaje ziterwa no gutinda.
Ubu ni bwo buryo bworoshye mu nganda. Iva mu kuba iduka ryakazi rikora ibikorwa byihariye rihinduka umufatanyabikorwa ukora ibintu. Iyo urebye itangwa ryisosiyete - nko kubona ibishishwa byerekana ibicuruzwa, gushora imari, hamwe na CNC ikora munsi yinzu imwe ahantu nka QSY - ntabwo ubona urutonde rwa serivisi gusa. Urimo kubona ubushobozi bwo gucunga ibintu byihariye bya gutunganya ibyuma kuva itangira kugeza irangiye. Nibyo bitanga kwizerwa, ntabwo ari ibice gusa. Kandi amaherezo, nibyo buri injeniyeri numuguzi ashakisha mubyukuri: ntabwo ari umutunganyirize gusa, ahubwo numufatanyabikorwa wanduye amaboko nkuko ubikora, ubona chip kandi akumva ubushyuhe, kandi ugahamagara urubanza rudahari.
