Iyo abajenjeri bagaragaje ibice byo gutunganya nikel alloy ya pompe ya hydraulic, pompe ya peteroli, cyangwa sisitemu yo mu bwoko bwa winch yumuvuduko mwinshi, ntabwo bagura ibice gusa - baba bafite uburyo bwo gukomeza gukora muburyo bukabije bwumuriro, ubukanishi, na ruswa. Niyo mpamvu guhitamo iburyo nikel alloy imashini ikora uruganda ibintu birenze igiciro cyonyine. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twabonye imishinga myinshi ihagaze - ntabwo iturutse ku nenge zashushanyije, ahubwo yaturutse ku myitwarire idahuye, kuvura ubushyuhe budahuye, cyangwa gutembera neza nyuma yo kuyikora nyuma.
Twakunze kwakira ibishushanyo byanditseho "AMS 5387 cobalt-nikel alloy" gusa dusanga abakiriya bibwira ko abatanga isoko bose bafite imigabane ya T800 murwego rumwe. Ntabwo babikora. Mu myitozo, icyiciro kimwe gishobora imashini hamwe nibikoresho byateganijwe kwambara; ikindi kiganiro kitateganijwe, hasigara micro-ibice mubice bikomeye byo gufunga. Kubera iki? Kuberako ubushobozi nyabwo butari mumpapuro zabugenewe-ni muburyo iduka ryemeza chimie yibikoresho fatizo * mbere * bikabije, uburyo byishyura kugoreka ubushyuhe mugihe cyo kurangiza-axis nyinshi, kandi niba raporo za CMM zisubira inyuma kugirango zishongeshe nimero nyinshi. Aho niho guhuza vertical bihinduka kutaganirwaho-ntabwo ari jargon yo kwamamaza, ahubwo nkigenzura ryibikorwa.
Ikigo cyacu muri Qingdao gikora ishoramari no gutunganya neza CNC gutunganya igisenge kimwe cyujuje ISO - nta ntoki, nta cyuho cyamakuru. Iyo umukiriya yohereje igishushanyo cyamazu ya pompe hamwe na ± 0.01 mm GD&T guhamagarwa kuri bore yibanze, ntabwo dusohora casting kandi twizera ko umukanishi ashobora kuyikiza. Twataye ishusho-hafi ya net hamwe nigipimo cyagenzuwe cyo gukomera, hanyuma imashini itaziguye kumurongo umwe wakoreshejwe mugenzuzi-gukuraho amakosa yo kongera guhuza ibice kuri buri cyiciro. Kububiko bwa pisitori ya pisitori ya piston, bivuze gufata mm 0.008 yiruka hejuru ya mm 320 z'uburebure, na nyuma yo kugabanya imihangayiko kuri 950 ° C. Twabipimye-kuri buri kintu.
Ibintu bitatu byukuri bitandukanya nikel alloy imashini ikora ibice byinganda nibindi:
- Indero y'ibikoresho: Twakomotse kuri AMS 5387 na T800 ivangwa gusa murusyo rwemewe rufite ibyangombwa byuzuye - kandi tugerageza buri kabari kinjira kubunini bwingano, gukwirakwiza karbide, no kurwanya ruswa hagati yo gutema. Nta na kimwe kidasanzwe.
- Gukoresha ubwenge: Nickel ishingiye kuri superalloys isaba umuvuduko wihariye wa spindle, igipimo cyibiryo, hamwe ningamba zo gutanga ibicuruzwa. Dukoresha ibikoresho-byukuri byo kugenzura kumashini yacu ya 5-axis ya Mazak-ntabwo dusimbuza abayikora, ariko kugirango dushyire ibendera mugihe karbide yinjije itangiye gutakaza inkombe * mbere yuko * ubuso burangira burenze Ra 0.4 µm.
- Kugenzura imikorere: Umuvuduko wumuvuduko wumubiri ntabwo "wakozwe" nyuma yubugenzuzi bwa nyuma. Dupima igitutu buri gice kugeza kuri 1.5 × umuvuduko wa serivisi, hanyuma tugakora igenzura rya helium kuri 1 × igitutu cyibikorwa. Niba irenganye, twohereza hamwe nibizamini byuzuye - ntabwo ari icyemezo gusa.
Bamwe barabaza bati: "Ntabwo iduka rusange ryicyuma rishobora gukemura iki?" Yego - niba igice gikora ku bushyuhe bwibidukikije, umuvuduko muke, hamwe ninshingano zidasanzwe. Ariko iyo cobalt alloy nozzle igomba kwihanganira isuri ya gaze ya 650 ° C mugihe ukomeje kwihanganira 0,025 mm ya orifice, cyangwa mugihe winch center ya shaft roller izunguruka munsi ya 420 MPa yo guhura kumasaha 10,000+, ubushobozi rusange burananirana. Twagize abakiriya bahinduranya umushinga wo hagati nyuma yuko uwabitanze mbere yabuze igihe cyo kuvura ubushyuhe bwo kumara iminota 12-bitera umunaniro utaragera mugihe cyibigeragezo. Icyo ntabwo ari "ikibazo cyiza." Ni icyuho cyibikorwa.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ntabwo yirukana amajwi. Turibanda kubisubizo byagarutsweho kubice byingenzi byubutumwa: indangagaciro zumuvuduko zifunga akabari 700, urufatiro rwa pompe rugabanya resonance iri munsi ya 8 Hz, hamwe nudusanduku tudasanzwe aho geometrie isobanura imikorere-ntabwo aribyo. Ba injeniyeri bacu basubiramo buri kintu cya GD&T, ibendera ryihanganirwa cyane, kandi bagatanga ubundi buryo bwakorwa * mbere yo guca ibyuma. Ntabwo tuvuga "yego" kubintu bidashoboka-dufasha gusobanura ibyagerwaho tutabangamiye ubunyangamugayo.
Urebye imbere, turimo gushimangira inzira ya Hybrid-nka net-net ishoramari hamwe numuyoboro ukonjesha uhuriweho, warangiye ukoresheje urusyo rwuzuye kandi rusya amashanyarazi kugirango uburinganire bwuburinganire bumwe. Kwagura ibyemezo bikurikira bisabwa: AS9100 kubiterane byo mu kirere cyo mu kirere, API 6A kubahiriza imibiri ya valve yo mu nyanja, hamwe na protocole ikaze ya progaramu ya progaramu yo mu rwego rwa kirimbuzi. Ariko intangiriro ntigihinduka: niba porogaramu yawe isaba guhagarara neza, microstructure idahwitse, hamwe nubwizerwe bwimikorere muri nikel na cobalt alloys - noneho ibyawe nikel alloy imashini ikora uruganda igomba kubigaragaza, byinshi kubufindo, igice kubice, ukwezi kumurongo.
