
Iyo abantu benshi bumvise OEM, batekereza kubikorwa byoroshye: wohereje igishushanyo, bohereza ibice. Nicyo gitekerezo kinini. Ikigaragara ni, ni imishyikirano - ntabwo ari ku giciro, ahubwo ni kuri fiziki, imyitwarire yibintu, hamwe nukuri kutarangwamo guhindura moderi ya 3D mubice bikomeye, bikora. Nabonye imishinga myinshi ihagaze kuko umuguzi yibanze gusa kuri geometrie yanyuma, gufata inzira yo gukina nkagasanduku kirabura. Ukuri nukuri, niba utaganira kubijyanye nigishushanyo mbonera, kugabanuka kwubushyuhe, cyangwa itandukaniro riri hagati yikibumbano ceramic hamwe numucanga wumucanga imbere, urakeka.
Ntabwo wahisemo inzira yo gukina. Iraguhitamo, ukurikije imikorere y'igice cyawe. Ibi twabyize inzira igoye hakiri kare. Umukiriya yashimangiye gukoresha ibishishwa bishushanya ibintu bigoye, binini cyane bikikijwe n'inkuta kuko babonaga bikora igice cyoroshye. Igisubizo? Gukomeza gukonja bikonje nigipimo cyakuweho kitemewe. Geometrie ntishobora gukemura ubukonje bwihuse bwibikorwa bya shell. Twagombaga gushishikarira gushora imari, aho uburyo bumwe-ceramic-shell uburyo bwo kugenzura no gukonjesha byaduhaye ubunyangamugayo dukeneye. Nibwo buryo bwambere bwo guhamagarira urubanza: guhuza inzira nubugingo bwigice, ntabwo ari silhouette gusa.
Aha niho umufatanyabikorwa ufite inzira yagutse portfolio ntagereranywa. Reba isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Hamwe nimyaka irenga mirongo itatu mumikino, ntabwo bahujwe nuburyo bumwe. Urutonde rwabo - kuva mubishishwa kugeza kubushoramari - bivuze ko bashobora gutanga inama bashingiye kubikenewe. Ndibuka gusubiramo uburyo bwabo bwurukurikirane rwimibiri ya valve. Kubice byinshi, bitagoranye cyane ibyuma byibyuma, basunikaga kubumba ibishishwa - hejuru yubuso bukomeye, kwihanganira neza, bikoresha igiciro kinini. Kubantu banenga, barwanya ruswa munganda zidasanzwe, byari ishoramari ritera inzira zose. Ihinduka rifatika, ridahinduka niryo ritandukanya umufatanyabikorwa nyawe nu iduka ryakazi.
Guhitamo ibikoresho ni urwego rukurikira. Ibyuma bidafite ingese ntabwo ari ibikoresho; ni umuryango. 304 idafite ingese yitwara itandukanye cyane mubibumbano kuruta 316, kandi ntuntume no gutangira ibintu biranga ibintu bimeze nka nikel ishingiye kuri nikel. Umuti utegeka ibipimo byimikorere nkuko imiterere ikora. Ntushobora guhinduranya gusa ku gishushanyo kandi utegereje ibisubizo bimwe.
Igishushanyo mbonera cyo gukora (DFM) nicyo gikomeye cyane, nyamara akenshi cyihuta, icyiciro. Nicaye mu nama zitabarika aho injeniyeri arengera inguni yimbere cyangwa ubugari bwurukuta rudasanzwe kuko aribyo kwigana neza. Ariko kwigana ntabwo bisuka ibyuma bishongeshejwe. Iyo mfuruka ikarishye ihinduka ingingo yibandaho mugihe cyo gukomera, uwatangije ibyemezo byemewe. Nibyiza OEM umufatanyabikorwa azasubiza inyuma. Bazaguha ibitekerezo bya radii, batange inguni zisa nkizikabije kuri ecran ariko zikenewe mukwambura igishushanyo, nibibazo byubunini bwurukuta.
Urugero rufatika: twari dufite brake kumashini yubuhinzi. Igishushanyo cyumwimerere cyari gifite imiterere myiza, yongerewe uburemere imbavu. Byasaga neza. Icyitegererezo cya mbere kivuye mu ruganda, uhereye ku cyubahiro kizwi kuri ibyo, cyerekanaga kugoreka amarira ashyushye ku rubavu. Ikibazo? Urubavu rwaremye ahantu hashyushye hashyushye bikonje bwa nyuma, gukurura no gutanyagura ibintu bikikije. Igisubizo nticyari uguhindura ibishishwa cyangwa inzira, ahubwo byari uguhindura gato geometrike yimbavu - kuyikanda, kongeramo utuntu duto - kugirango habeho gukonja kimwe. Yongeyeho uburemere buke ariko ikiza igice. Nubwoko bwa gritty, DFM ifatika ibaho mbere yuburyo bumwe.
Ngiyo urwego aho gukorera mu mucyo utanga ibikoresho bya zahabu ari zahabu. Urashaka kubona inzira zabo zisesengura, ibyifuzo byabo byo guterana no kuzamuka. Niba badatanga ibyo, cyangwa niba bemera igishushanyo cyawe gusa nta gitekerezo, witondere cyane. Bashobora gusa kuba bateganya kukwishyuza byanze bikunze kongera gukoresha ibikoresho nyuma.
Nta gukina mubyukuri net-shusho. Umuntu wese usezeranya ko kubintu bisobanutse aragurisha. Buri gihe hazajya habaho intera nini - gufunga hejuru, umwobo wa bolt, gutwara intebe - bikenera gutunganywa. Niyo mpamvu guhuza casting no gutunganya munsi yinzu imwe, cyangwa byibuze munsi ya sisitemu imwe yo gucunga imishinga ihuriweho, ntibishobora kuganirwaho bikomeye OEM akazi. Imiterere ya datum yo gutunganya igomba gushyirwaho mugihe cyo gushushanya.
Niboneye akaduruvayo ko casting ikorerwa mu kigo kimwe no gutunganya ikindi. Umukanishi yamaraga igice cyigihe cye agerageza gushaka datum ihamye kumurongo wa cast-cast, akenshi byabaye ngombwa ko ufata ibice byimbitse bikabije kugirango ubanze usukure ubuso, buta ibipimo byose byakurikiyeho kandi bigasesagura ibikoresho. Iyo gukina no gutunganya bihujwe, nko kuri QSY aho batanga imashini ihuriweho na CNC, igishushanyo gishobora gushushanywa hamwe nogukora imashini cyangwa ibikoresho byihariye bya datum byashizwemo. Gahunda ya CNC yatejwe imbere nibiteganijwe gutandukana. Ihindura ububabare bwumutwe muburyo bworoshye.
Guhitamo ingamba zo gutunganya nabyo biterwa na casting. Igikonoshwa cyibumba gishobora kuba gifite ububiko buke bwo gukuraho ariko igipimo gikomeye. Ishoramari rishobora kuba rifite amafaranga menshi yimigabane ariko bigakorwa gummy, bigoye-kumashini superalloy. Itsinda ryimashini rikeneye kumenya ibizaza biva hasi.
Gukorana nicyuma gisanzwe cyangwa ibyuma bya karubone nikintu kimwe. Gushora muri cobalt ishingiye kuri nikel ishingiye kuri nikel ni shampiyona itandukanye. Ntabwo ari ibijyanye no gushonga gusa. Aya mavuta avanze afite amazi meza, akunda kwibasirwa na mikorobe, kandi akagira umusemburo wa ogisijeni. Umucanga wawe wa silika usanzwe ntuzagabanya; ukeneye inganda zihariye. Sisitemu yo kwinjirira igomba gutegurwa kugirango igabanye imvururu uko byagenda kose - imivurungano iganisha kuri okiside, ihinduka ingingo yo kunanirwa munsi yubushyuhe bwinshi cyangwa imihangayiko.
Twigeze kugerageza kwiruka nozzles yaka muri cobalt ivanze na fondasiyo yari nziza cyane hamwe nicyuma. Babifata nk'akandi kazi. Gushonga byasaga neza, ariko abakinnyi bananiwe kugerageza igitutu kuburyo butangaje. Post-mortem yerekanye urusobe rwa micro-shrinkage na firime ya oxyde. Uruganda ntirwigeze rukoresha impanuka zihagije zo kugaburira kugabanuka gukomeye, kandi imyitozo yabo yo gusuka yatangije imvururu nyinshi. Byari igihombo rwose. Iyi niyo mpamvu ukeneye umufatanyabikorwa ufite ubumenyi bwibintu bigaragara. Kubona ko QSY itondekanya ibinyobwa bidasanzwe nkibi kurubuga rwabo (https://www.tsingtaocnc.com) ni ikimenyetso cyerekana ko bashobora kuba barubatse ibikorwa remezo nubumenyi byihariye - kuva kugenzura ibyuma byubaka kugeza kububiko - kugirango babikemure.
Inzira yo kwemeza ibyo bikoresho nayo irakomeye. Ntabwo ugura ishusho gusa; urimo kugura ubwoko bwibintu. Bashobora gutanga raporo zishonga? Imbonerahamwe yo kuvura ubushyuhe? Imashini zipima imashini ziva mubushyuhe bumwe? Niba atari byo, ntushobora gukoresha igice muburyo ubwo aribwo bwose.
Ikizamini nyacyo cya an OEM utanga isoko ntabwo aringingo yambere. Ni 10,000. Bashobora gufata itsinda ryo kwihanganira? Ese microstructure ikomeza kuba ntangarugero kuva mubice kugeza kubandi? Ese imiterere yubukanishi yumusaruro wa gatanu ikora ihuye niyambere? Aha niho sisitemu yo kugenzura imikorere numuco winyandiko bifite akamaro kuruta itanura rishya.
Ndaha agaciro abatanga isoko bashobora kuvuga kubijyanye no kugenzura ibikorwa byabo (SPC) kubipimo bikomeye, gahunda zabo zo kubungabunga umucanga cyangwa gutembera, hamwe nubushyuhe bwamashyiga. Nibintu birambiranye, ariko nibyo birinda umurongo kumurongo imyaka ibiri muri gahunda. Umufatanyabikorwa mwiza azagira na protocole yo kunanirwa gusesengura protocole. Iyo igice cyananiwe kwipimisha mu murima, bagomba gushobora gufatanya kubisesengura-gusuzuma ibice byavunitse munsi ya microscope, kugenzura niba amaboko ya dendrite atandukanijwe, gushaka amacakubiri. Ntabwo ari ugushinja amakosa; nibijyanye no gukemura puzzle yumubiri.
Uku guhoraho kwigihe kirekire nibyo bihindura umucuruzi mubufatanye. Ni itandukaniro riri hagati yo kugenzura buri kintu cyose cyoherejwe no gushobora kwimukira mubwato-bw-ububiko. Icyo cyizere cyubatswe ku rufatiro rwubumenyi buboneye, buteye ubwoba, bufatika bwo gukora, ntabwo bushingiye ku gatabo keza. Nukumenya ko abantu kurundi ruhande rwa imeri bafite amavuta munsi yintoki zabo hamwe nuburambe mumaso yabo kugirango babone ikibazo mbere yuko kiba ikibazo. Nibyo rwose urimo gushakisha muri OEM casting.