Iyo ba injeniyeri bagaragaje ifu ya metallurgie ibice uruganda ibisubizo byamazi ya hydraulic, amazu ya pompe, cyangwa shitingi yambaye cyane, ntabwo bagura ibice gusa - barinda umutekano muke munsi yumuvuduko wa bar, 350, uburinganire bwa microstructural nyuma yubushyuhe bwumuriro 10,000, hamwe no kwihanganira kurangiza hejuru kurenza mm 0.005 mm. Abatanga ibicuruzwa benshi basezeranya neza. Bake babitanga - cyane cyane muri cobalt-nikel ivanze nka AMS 5387 cyangwa T800 yo mu rwego rwa superalloys aho gutunganya ibiganiro, kugoreka akarere katewe n'ubushyuhe, hamwe no gukomera kwa batch-to-batch bitandukanya umusaruro.
Twabibonye imbonankubone: ibikoresho bya peteroli yo muri Amerika y'Amajyaruguru OEM yatinze gukora ibyumweru 11 kubera ko cobalt alloy nozzle "yemejwe" yamenetse mugihe cyo gupima igitutu - ntabwo biturutse ku nenge yabashushanyije, ahubwo imiterere y'ingano idahuye hirya no hino. Undi mukiriya yakuyeho 62% yububiko bwa piston pompe yamashanyarazi nyuma yo kuvura ubushyuhe kubera gutandukanya karubone itagenzuwe mubyuma fatizo. Izi ntabwo ari imanza. Nibimenyetso byubushobozi bwacitsemo ibice - aho guta, gutunganya, no kwemeza metallurgical bibera kubacuruzi batatu, buri kimwe cyiza kubiciro cyangwa umuvuduko, ntabwo ari imikorere ikora.
Niyo mpamvu gahunda ihuriweho kugenzura ibintu kuruta ibyemezo byose. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Dufatanya guteza imbere ibintu bifatika hamwe nababemerewe gukora ibicuruzwa byemewe, dukoresha isesengura ryinjira ryinjira kuri 100% ya bilet ya cobalt-nikel, kandi tukemeza microstructure dukoresheje metallografiya mbere yuko imashini itangira. Nta bitekerezo. Nta ntoki. Gusa ibimenyetso byerekana ko ibikoresho watumije aribikoresho wakiriye.
Guhuza Vertical ntabwo ari marketing jargon hano-nuburyo dufata ± 0.01 mm guhamagarwa GD&T kumuhamagaro wa santere idasanzwe ya shitingi ya shitingi yimodoka. Ikigo cyacu cyujuje ISO gikora ishoramari kubutaka buke bwa cobalt nozzles, guta umucanga kubishingwe bya pompe nini ya pompe, hamwe no gutunganya 5-axis CNC - byose munsi yinzu. Ibyo bivuze ko itsinda rimwe ryipima rigenzura ibipimo byateganijwe, rigenzura bores zikomeye hagati yimashini ikoresheje Zeiss CMMs, kandi ikora ikizamini cyanyuma cyibikorwa byabakiriya bagenekereje kugipimo cyumurongo hamwe nu murongo wa torque. Mugihe umukiriya yasabye umubiri wa T800 alloy valve umubiri hamwe numuyoboro ukonjesha imbere, twarangije kwemeza prototype muminsi 14 - ntabwo ari ukubera ko twihutiye, ahubwo ni ukubera ko guta amakuru yagabanutse kugaburirwa ibikoresho bya CAM, bikuraho ibice bibiri byerekanwa.
- Nta "agasanduku k'umukara" metallurgie: Cobalt-nikel yose hamwe na all-alloying casting ikemura igisubizo annealing + gusaza kuri AMS 2750, hamwe nibiti by'itanura bibitswe mumyaka 10
- Nta gutembera kurwego: Mubikorwa bya CMM igenzura mubyiciro bitatu - nyuma yo gukomera, kurangiza, na pass ya nyuma - irinda ikosa ryuzuye
- Nta bisobanuro bidasobanutse: Itsinda ryacu ryubwubatsi ryerekana amakimbirane ya GD&T mbere yo gusubiramo - nko kubaza impamvu kwihanganira imyanya ± 0.002 ikoreshwa kuri mm 200 ya diametre kumurima wumucanga.
- Nta gutungurwa gutanga: Guteganya ibikorwa byo gufunga ibikorwa mugihe cyo kuyobora ibicuruzwa bito bito (50-500 pcs) mbere yo kwemerwa na PO - nta ngingo "yubushobozi"
Bamwe bashobora kuvuga ko ibishingwe byihariye cyangwa amaduka yihariye ya CNC atanga ubumenyi bwimbitse. Ariko ubuhanga budafite imiterere butera ahantu hatabona. Impuguke ya casting ntizateganya uburyo imihangayiko isigaye iturutse ku rukuta rutaringaniye igira ingaruka kuri ovality nyuma yimashini mumazu ya valve. Inzobere ya CNC irashobora gukoresha igihe cyinzira itabanje kugenzura niba imbaraga zo gukata zirenze imbaraga zumusaruro wamashanyarazi ya cobalt. QINGDAO QIANGSENYUAN ikemura icyo cyuho - kubera ko injeniyeri zacu zashushanyije, zitera, zikora, kandi zipima ibice birenga 1200 bya sisitemu ya pompe kuva mu 2015. Turabizi igihe AMS 5387 ikenera igipimo cyibiryo byihuta kugirango birinde akazi gakomeye - kandi mugihe T800 ivanze ninyungu ziterwa no guhagarika umutima mbere yo gusya bwa nyuma.
Urebye imbere, icyerekezo cya R&D ntabwo kiri kumashini nini cyangwa kataloge yagutse. Ari mubikorwa bivangavanze: guhuza hafi-net-shusho-ishoramari gushora hamwe no gutunganya neza amashanyarazi ya mashanyarazi kubintu byimbere bidashoboka kugerwaho nibikoresho bisanzwe; gushiramo ubushyuhe-nyabwo bwo kugenzura ubushyuhe bwo gutondekanya kugirango uhuze amakuru yumuriro hamwe nogukwirakwiza microhardness ya nyuma; kwagura EN 10204 3.2 gukwirakwiza ibyemezo kugirango ushiremo imiti yuzuye ya mashini + imashini + NDT kuri buri kintu cyoherejwe. Kuberako mubikorwa byingenzi-ubutumwa bukoreshwa-kuva hydraulic hydraulic manifolds kugeza kuri sisitemu yo gutera ibitoro byumuvuduko mwinshi-itandukaniro riri hagati y "imirimo" na "ntirizatsindwa" riba muburyo burambuye ugenzura, ntabwo ariryohereza hanze.
Niba umushinga wawe utaha ubisabye ifu ya metallurgie ibice uruganda gukomera - ntabwo ari ingano gusa - tangira ukoresheje ibintu bifatika, usabe ibimenyetso byerekana metrologiya, kandi ushimangire kubitekerezo byubuhanga mbere yo kurangiza gushushanya. Ibice ugaragaza uyumunsi bizakorera aho gutsindwa atari amahitamo. Hitamo umufatanyabikorwa ufata kwihanganira nkamasezerano.
