Iyo wunvise 'Gucomeka kwa satelite', igitekerezo cyahise akenshi ni igice gikomeye, cyihanganira kwambara kuri valve cyangwa pompe. Ibyo ntabwo ari bibi, ariko ni uburyo bworoshye bushobora gukurura amakosa yibisobanuro. Mubimenyerezo, nicyiciro cyihariye, ubudakemwa bwa casting, hamwe na nyuma yimashini isobanura neza imikorere yayo muguhana ibidukikije. Nabonye kunanirwa cyane byagarutsweho no gufata ibice byose bishingiye kuri cobalt nkibicuruzwa bisimburana.
Ibikoresho bifatika inyuma yizina
Icyogajuru ntabwo ari ikintu kimwe; ni umuryango wa cobalt-chromium. Guhitamo hagati, vuga, Icyogajuru 6 na Satelite 12 kumacomeka ntabwo ari ubushake. Stellite 6 itanga imyambarire myiza muri rusange hamwe na cavitation irwanya, ibyo bikaba byarabaye nkibisanzwe kuri progaramu nyinshi za pompe. Ariko, twigeze kugira ubushyuhe bwo hejuru bwamazi yo kwigunga ya valve aho umukiriya yashimangiye kuri Stellite 6 ashingiye kumikoreshereze ya 'rusange'. Ntabwo yakoze neza umunaniro wumuriro. Guhindukira murwego rwohejuru rwa karubone nka Stellite 12, iringaniza kwambara hamwe nubushyuhe bwiza, byakemuye ikibazo. Isomo ryari ukureba ibirenze izina ryikirango cyibikorwa bya serivisi-isuri, ubushyuhe, itangazamakuru ryangirika, hamwe ningaruka ziterwa nibintu byose byingenzi.
Aha niho gukorana na fondasiyo yumva metallurgie ntabwo biganirwaho. Ntushobora kohereza gusa igishushanyo no guhamagara ibintu. Ikiganiro kigomba kuba gikubiyemo inshingano zose. Ndibuka umushinga hamwe Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) aho twatezimbere nini-bore ya valve icomeka kubakiriya ba peteroli. Ikirangantego cyasabye amavuta ya nikel mu ikubitiro, ariko nyuma yo gutandukanya amakuru ya serivisi - yarimo ibimenyetso by’ibintu bya sulfuru hamwe n’amashyanyarazi y’umuriro - itsinda ryabo ry’ubwubatsi ryatanze igitekerezo cyihariye cya cobalt gishingiye ku mavuta bafite uburambe mu bihe bisa. Icyo gitekerezo, cyaturutse kumyaka mirongo itatu yo guteramo amavuta yihariye, birashoboka ko cyabujije gutsindwa imburagihe. Nubwoko bwo gufatanya gusobanura byongerera agaciro nyako.
Igikorwa cyo gukina ubwacyo ni ingenzi kuri aya mavuta. Igishushanyo mbonera cyangwa riser igishushanyo gishobora kumenyekanisha kugabanuka muburyo bwo gufunga cyangwa kwambara hejuru. Nakatiye amacomeka yanze nsanga ubusa butagaragara hejuru. Niyo mpamvu kugenzura ibikorwa byumushinga, cyane cyane kubikonoshwa cyangwa gushora imari muri aya mavuta ahenze, nibyingenzi. Ntabwo ari ugushonga no gusuka gusa; bijyanye no kugenzura gukomera.
Imashini itomoye: Aho Igishushanyo gihurira nukuri
As-cast Stellite irakomeye kandi yangiza imashini. Kubona kwihanganira kwanyuma no kurangiza kurangiza kuri a Gucomeka niho imishinga myinshi isitara. Ntushobora kuyikora nk'icyuma. Igikoresho kitari cyo geometrie, umuvuduko, cyangwa igipimo cyo kugaburira bizatwika gusa ibyinjijwe cyangwa, birushijeho kuba bibi, bitera micro-crack murwego rwo hejuru, bigashiraho ingingo zo gutangiriraho kunanirwa.
Ibi twabyize inzira igoye hakiri kare. Icyiciro cy'amacomeka gisaba kurangiza neza cyane hejuru yikimenyetso. Ibipimo bisanzwe bya CNC kubikoresho bikomeye byatumye tuganira no hejuru ya subpar. Twagombaga kugerageza amanota yihariye ya karbide kandi tugahindura cyane umuvuduko wibiryo. Igisubizo gikubiyemo gukata buhoro, kugabanya nkana no gukonjesha umuvuduko mwinshi kugirango ucunge ubushyuhe. Ubu buhanga bwo gutunganya niyo mpamvu dukunze gufatanya nabatanga ibicuruzwa nka QSY, bakora byombi hamwe na Imashini ya CNC mu nzu. Ikuraho umukino wamakosa hagati ya caster na mashini mugihe igice cyananiranye - batunze inzira yose kuva mubyuma bishongeshejwe kugeza igice cyarangiye. Kugenzura ubushobozi bwabo kuri https://www.tsingtaocnc.com yerekana uku guhuza guhagaritse nigice cyibanze cyitangwa ryabo.
Iyindi mbogamizi yo gutunganya ni gufata igice. Kuberako geometrie yanyuma ikunze kuba igoye, gushushanya ibikoresho bikingira umutekano udasanzwe utabigoretse mugihe cyo gukata ni ubuhanzi bworoshye. Nibimwe mubintu bifatika ushima gusa nyuma yo gukuraho casting nkeya zihenze.
Isesengura Kunanirwa: Ibyo Amacomeka yamenetse akwigisha
Kugenzura ibice byatsinzwe nuburere bwiza. Insanganyamatsiko imwe isubirwamo ntabwo yananiwe ibintu, ahubwo ni igishushanyo mbonera. Urugero rwiza ni ugusobanura icyuma cyuzuye cya sisitemu muri sisitemu aho intebe yo gushyingiranwa ari ibintu byoroshye. Gucomeka birashobora kubaho neza, ariko bizahita bisenya intebe, bitera kumeneka. Rimwe na rimwe, igisubizo nyacyo ni icyogajuru cyangwa gushyiramo gusa kubutaka bukomeye bwo gufunga, ntabwo aribigize byose.
Ndibuka ikibazo muri sisitemu y'amazi yo kugaburira amashanyarazi. Amacomeka yari yambaye kimwe ariko kunanirwa kugenzura byihuse. Intandaro yabyo ntabwo kwari ukurwanya kwambara; ni uko uduce twiza two mumazi twinjizwaga mubintu byoroheje byicaro, bikabihindura neza. Gukosora birimo kongera gusuzuma ibintu byose bifatika, ntabwo ari plug gusa. Yahinduye ikiganiro kuva mubintu byoroshye gusimbuza sisitemu-urwego rwo gutoranya ibikoresho.
Kwambara gufashwa no kwambara ni undi mwicanyi ucecetse. Amavuta ya satelite afite imbaraga zo kurwanya ruswa, ariko ntabwo ari amarozi. Mugabanye cyane ibidukikije bya acide cyangwa ibihe hamwe na chloride mubushyuhe bwo hejuru, igipimo cya chromium oxyde passive kirashobora guhungabana. Igipimo cyo kwambara noneho cyihuta cyane. Amacomeka amara imyaka muri serivisi imwe ashobora kumara amezi gusa murindi niba chimie ya ruswa yirengagijwe.
Icyiciro cyo Kwishyira hamwe & Ikizamini
Ndetse icyuma gikozwe neza kandi gikozwe mumashini kirashobora kunanirwa kwishyiriraho. Ihuza n'intebe ni byose. Ubu dushimangira gukanda icyuma hamwe nintebe hamwe nkibisanzwe bihujwe na progaramu zikomeye. Ibi ntabwo buri gihe biri muri spec, ariko ni ubwishingizi buhendutse. Inzira yo gutembera ikora uburyo bwa kashe ya microscopique imashini ya CNC yonyine idashobora kugeraho.
Kwipimisha igitutu nikindi gice cya realism. Ibizamini byo kwakira uruganda (FAT) hamwe namazi meza kubushyuhe bwibidukikije ni ingirakamaro ariko ntabwo bihagarariwe byuzuye. Ntabwo bazagaragaza ibibazo bijyanye no kwagura ubushyuhe butandukanye hagati yicyuma numubiri wa valve. Kuri serivisi yubushyuhe bwo hejuru, dusunika, cyangwa byibuze twigana, ibizamini bishyushye bikora. Ibyuho byo gukuraho bibarwa ku bushyuhe bwicyumba birashobora gufunga cyangwa gufungura munsi yubushyuhe bwo gukora, biganisha ku guhambira cyangwa kumeneka.
Inyandiko zivuye mu ruganda ni igice cyiki cyiciro. Icyemezo cyibikoresho gikwiye (MTC) gikurikirana ubushyuhe bwa alloy, hamwe na raporo yubugenzuzi bwo kugenzura ibipimo no gupima bidasenya (nk'irangi ryinjira mu nenge zo hejuru), ni itegeko. Ni pasiporo yibigize. Abatanga ibyamamare batanga ibi nkibisanzwe. Byubaka gukurikirana no kwigirira icyizere.
Ubukungu & Gutanga Urunigi Ibitekerezo
Reka tuvugishe ukuri: Ibikoresho bya satelite bihenze. Ibirimo bya cobalt na chromium bireba amasoko yibicuruzwa byisi. Inkomoko nugushakisha isoko ryo hasi. Ariko hamwe nibi bice, igiciro cyose cya nyirubwite nicyo gipimo cyonyine gifite akamaro. Gucomeka bihendutse binanirwa mugice cyigihe bisaba amafaranga menshi mugihe cyo kumanura no gusimbuza umurimo kuruta premium kumuntu wakozwe neza.
Aha niho umubano wigihe kirekire nabatanga ubuhanga buhanga batanga umusaruro. Bahinduka umugwi wikipe yawe yubuhanga. Kurugero, mugihe iminyururu itangwa kwisi yose yagabanutse mumyaka mike ishize, kugira umuyoboro washyizweho numushinga ushoboye nka QSY, hamwe nimizi yimbitse muri Igikonoshwa na gushora imari ya alloys idasanzwe, yemeje gukomeza. Bashobora gutanga inama kubindi byiciro byamanota hamwe nibikorwa bisa nibiboneka kugirango bakomeze umushinga wo gufata neza gahunda.
Hanyuma, ntukirengagize igihe cyo kuyobora. Ubunyangamugayo nyabwo Gucomeka ntabwo ari ikintu kitari cyiza. Hagati yimirimo yicyitegererezo, gukina, kuvura ubushyuhe, no gutunganya neza, gahunda ifatika ni ibyumweru, ntabwo ari iminsi. Kwihutisha imwe muri izi ntambwe ni ubwumvikane butaziguye ku bwiza. Gutegura urutonde rwawe cyangwa gahunda yo kubungabunga hafi yukuri ni igice cyimyitozo yumwuga hamwe nibi bice byihariye.
