
Iyo abantu benshi bumvise 'uruganda rukora neza', bashushanya ibice bitagira inenge, byaka cyane byerekana ako gatabo. Ngiyo imyumvire ya mbere itari yo. Ukuri kurenze kubijyanye no kumvikana - gucunga ubushyuhe, guhangayika, nimyitwarire yibintu muburyo bukwegera kuri kiriya gitekerezo nkuko bishoboka mubucuruzi. Ntabwo ari amarozi; ni ugusya kugenzura inzira.
Fata ibishishwa. Izina rituma byumvikana neza, nko kwibiza ishusho mumucanga na kole. Ariko satani muburyo bwa ceramic slurry hamwe no kugabana ingano yumusenyi wa stucco. Fata viscosity nabi amasegonda make ku gikombe cya Zahn, kandi ubunini bwigikonoshwa bwawe budahuye. Nabonye ibyiciro aho uruhande rumwe rwigikonoshwa rwari rutunganye, urundi rwarasenyutse mugihe cya dewaxing kuko ikote ryibanze ridahuza neza. Nubuhanga bwubuhanga-wiga gucira urubanza ibitonyanga nukuntu bitonyanga, ntabwo ukoresheje urupapuro rwamakuru gusa.
Aha niho amateka maremare yimikorere afite akamaro. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka irenga 30 mugukina no gutunganya, birashoboka ko yatwitse binyuze mubihumbi. Birashoboka ko bakemuye kuvanga ibintu byihariye bya Qingdao bihindagurika cyane, bishobora kwangiza ibintu byumye. Ntabwo ibyo ubikura mu iduka rishya.
Ikizamini nyacyo ni hamwe ningirakamaro. Kubice byimbere byimbere mumubiri wa valve, intangiriro ikeneye kwihanganira umuvuduko wicyuma ariko irashobora gusenyuka kugirango ikurweho. Twigeze gukoresha silika isanzwe ya silika kumurimo wibyuma. Icyuma cyinjiye mu nsi, gitera akajagari kahujwe byafashe iminsi ya EDM kugirango isibe. Gukosora? Guhindura umucanga wa zircon kuvanga kwaguka kwinshi. Guhindura ibintu bito, ikiguzi kinini cyo gukiza cyirinze.
Gutera ishoramari ni icyapa cyumwana kubisobanuro, ariko umutego munini ni igihe. Buri cyiciro cya ceramic gikenera gukama neza. Byihutishe, hanyuma ubone ibisasu biturika mugihe cyo gusuka - bita 'shell blast' - bigusigira ifu yuzuye ibyuma bishaje hamwe na ceramic shrapnel. Igihe cyinzira ni shobuja, ntabwo ategura.
Igishashara cyerekana ibishashara nubundi buryo bwubuhanzi. Kuri cluster ya turbine, gusudira amarembo y'ibishashara bikorwa n'intoki. Umukoresha ufite igikoresho gishyushye akora ku gishashara; birashyushye cyane, kandi bishonga icyuma cyoroshye cyane; ubukonje bukabije, kandi gusudira birakomeye, biganisha kumurongo mugihe cyo kubaka shell. Nubuhanga butwara imyaka. Ndibuka ko nasuye igorofa aho gusudira ibishashara byiza byashoboraga gukora igiti-gishushanyo cya 72 mugihe cyigihe gito cyo guhembwa, hamwe na zeru. Iyo mikorere isobanura neza gutanga umusaruro.
De-ibishashara ni intambwe ikomeye, akenshi yirengagizwa. Uburyo bwa kera bwari flash firing, ishobora guhura nigikonoshwa. Noneho, ibishingwe byinshi byateye imbere, harimo nibihujwe Imashini ya CNC nka QSY, koresha autoclave yumuvuduko ukabije. Amayeri nigitutu-ubushyuhe bwo kugabanuka. Irakeneye gushonga ibishashara bivuye imbere bitarinze guhungabana. Urubuga rwabo, tsingtaocnc.com, ivuga akazi kabo hamwe na nikel ishingiye kuri alloys. Aya mavuta akunze kuba afite imiterere yimiterere isabwa, bivuze ko ubushyuhe bwambere bugomba kuba bwuzuye. De-shas ifite inenge ya micro-yamennye igikonoshwa irashobora gutera ibyuma byinjira, kwangiza hejuru yubutaka no gukora imashini nyuma yo gukora inzozi mbi.
Ntushobora kuvuga kuri a Gushinga neza utiriwe winjira muri metallurgie. Ibyuma bya karubone, bitagira umwanda - bitwara ukundi. Ariko ibishishwa bidasanzwe niho hasuzumwa ubuhanga nyabwo. Fata ibinyomoro bishingiye kuri cobalt, nka Stellite. Basutswe mubushyuhe bwo hejuru cyane kandi bafite imyumvire mibi yo gukora ibyiciro bikomeye, byoroshye niba bikonje nabi.
Twari dufite umushinga w'impeta idashobora kwambara. Icapiro ryahamagaye ubukana bwa Rockwell C. Isuka ya mbere, ukoresheje uburyo busanzwe bwo gukonjesha, byari byoroshye cyane cyangwa byacitse. Ikibazo cyari icyuma gishyuha. Twagombaga gushushanya ibyapa bikonjesha - gushyiramo umuringa byashyizwe mubibumbano - kugirango bikomere icyerekezo, icyuma gihata gukonja kuva mubice bikomeye hanze. Cyakoze, ariko cyongeyeho iminsi ibiri mugihe cyo guhimba. Ubu ni bwo buryo bwo guhora ucuruza: neza neza nigiciro nigihe cyo kuyobora.
Aha niho amateka yibikoresho yabatanga ari urufunguzo. Isosiyete ivuga ko ikorana na nikel ishingiye kuri nikel ni ikintu kimwe, ariko kugira urutonde rwibintu byiza bisuka kubice bikabije (tekereza imiti ya pompe yimiti) nibindi. Bisobanura ko bakemuye ibibazo byo gutambuka no guhura nibibazo byihariye byo kugabanuka.
Nta gice cyakinnye mubyukuri 'net-shusho' murwego rwo hejuru. Aho niho hishyizwe hamwe Imashini ya CNC ahinduka ibidashoboka. Inyungu nini uruganda rufite imashini murugo rufite ibitekerezo. Iyo umukanishi yitoboye muri casting agasanga ahantu hakomeye cyangwa pore yo munsi, ayo makuru ahita asubira mumakipe ashonga.
Ndibuka igice cyicyuma cyimyanda. Bakoze imashini nziza usibye inguni imwe kuri buri gice aho igikoresho cyaganira. Byaragaragaye ko bihindagurika gato mubipimo byo gukonjesha muri iyo mfuruka, bigakora agace kegereye ibintu byinshi bya pearlite. Itsinda ryashinzwe ryahinduye amababa akonje, hanyuma ikibazo kiracika. Utabanje gutunganya munsi yinzu imwe, ibyo bitekerezo bifata ibyumweru.
Kuri firime nka QSY, itanga byombi gukina no gutunganya bivuze ko bashobora kugenzura datum. Barashobora guterera mugushakisha amakariso cyangwa ububiko bwinyongera ahantu nyaburanga bazi neza uko CNC yabo izafata hanyuma igaca igice. Iyi mikoranire ningirakamaro kuri geometrike igoye aho amafaranga yo gutunganya agomba kuba make ariko ahuje neza kugirango wirinde guca murukuta.
Ibihe byigisha cyane biva mubintu bitagenda neza. Kera kare, twari twizeye cyane muri software yo kwigana kugirango dukomere. Twakoresheje kwigana inzu ya bronze ya bronze, kandi yerekanaga ibiryo byiza. Abakinnyi nyabo bari bafite imyenge minini yo kugabanuka muri flange yuzuye. Kwigana ntikwagize uruhare runini muburyo butandukanye bwo gukwirakwiza ubushyuhe bwumuriro. Twabuze icyiciro. Isomo? Kwigana ni umuyobozi, ntabwo ari umuhanuzi. Uracyakeneye guca ingingo ya mbere yo guta, kuyigabanya, kuyitereka, no kureba ingano. Nta gisimbuza ibizamini byangiza.
Ikindi cyananiranye ni ukurenza-injeniyeri inzira. Twigeze kugerageza gushyira mubikorwa ultra-high-purity argon purge yo gushonga ibyuma bidafite ingese kugirango tugabanye. Cyakoze, ariko kwiyongera kw'ibiciro byari 300%. Igice nticyari gikeneye; gusuzugura bisanzwe byari bihagije. Icyerekezo cyari icy'inganda rusange, ntabwo ari icyogajuru. Kumenya igihe 'byiza bihagije' mubyukuri 'byuzuye' kubisabwa ni urubanza rwumwuga rutandukanya umushinga wuburambe nubwa tewolojiya.
None, niki cyizewe Gushinga neza bisa? Ntabwo arimwe ufite agatabo keza cyane. Nibishobora gusobanura, muburyo burambuye, impamvu bakoresha ubushyuhe runaka bwo gusuka kuri 17-4PH idafite umwanda, cyangwa uburyo bashushanya ibiti byabo byashashara kugirango bagabanye imivurungano ya aluminium. Nimwe urubuga, nka QSY, rwerekana neza ubushobozi bwibanze -Igikonoshwa, gushora imari, gutunganya, nurutonde rwihariye rwibikoresho-nta hyperbolic isaba. Irerekana kwibanda kubisubiramo kubitangaza. Muri ubu bucuruzi, ubwo ni bwo busobanuro bwonyine bufite akamaro.