Iyo abantu benshi bumvise 'ibikoresho byo gukanika ibikoresho', bashushanya umusore wambaye ibinure byamavuta asimbuza igice cyacitse. Ibyo ni bimwe mu bigize, byanze bikunze, ariko ni nko kuvuga ko umuganga ubaga adoda uruhu gusa. Igikorwa nyacyo, igice gituma igihingwa gikora kandi ikabuza imashini $ 500,000 kuba uburemere bwimpapuro, bibaho mbere yuko umugozi uhinduka. Ni mugupima, gusobanukirwa inzira zumutwaro, kwambara imiterere, hamwe no guhuza sisitemu ya mashini na logique yo kugenzura ibatwara. Ikosa risanzwe, rihenze ni kuvura ibimenyetso - gusimbuza gusa urusaku-utabajije impamvu kubyara byananiranye mbere. Byari amavuta adakwiye, kudahuza ibiti, cyangwa kunyeganyega kwa pompe hafi? Niba utabonye intandaro, urateganya gusa ubutaha.
Urufatiro: Itangirana na Casting
Ntushobora kuvuga gusana kuramba utavuze ibikoresho shingiro. Nabonye gusana byinshi birananirana kuko umuntu yasudiraga ibyuma byimbaraga zikomeye hejuru yicyuma kitujuje ubuziranenge. Weld ifata, ariko gutoranya gucamo santimetero eshatu nyuma yicyumweru. Ubusugire bwibigize umwimerere nibintu byose. Aha niho ibigo bifite uburambe bwimbitse, nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), ube abafatanyabikorwa ntagereranywa, ntabwo ari abaguzi gusa. Babaye muri casting kandi Imashini ya CNC kumyaka irenga 30, bivuze ko basobanukiwe nuburyo ingano, kugabanya imihangayiko, nuburyo igice cyavutse kigira ingaruka kuburyo kibaho no gupfa. Mugihe ukeneye inzu yo gusimbuza inzu kubikoresho byumurage umurage OEM itagishyigikiye, ubwo bumenyi bwibanze ni itandukaniro riri hagati yumwaka umwe nigisubizo cyimyaka icumi.
Ibyo bibandaho Igikonoshwa na gushora imari ni ngombwa cyane cyane kubikorwa byo gusana. Ibi ntabwo ari ibicucu byawe, byumusenyi. Zibyara ibintu bigoye, hafi-net-shusho yibice hamwe nubuso bwiza bwo kurangiza no kugereranya neza. Kubatekinisiye basana, bivuze ko igihe gito cyo gutunganya kumisarani yintoki kugirango icyuma gishya gikwiranye na pompe ishaje. Bihuye nubwambere. Urutonde rwibintu batondekanya - uhereye kubisanzwe icyuma na ibyuma Kuri ibyuma n'abo idasanzwe nka nikel-ishingiye kuri nikel-ntabwo ari kataloge gusa. Nigitabo. Gusana valve yubushyuhe bwo hejuru muruganda rwa chimique bisaba amavuta atandukanye kuruta gutunganya platine hydraulic. Kumenya gusobanura, no kwizera uwaguhaye gutanga metallurgie yukuri, birinda ibiza muri serivisi kunanirwa.
Ndibuka akazi kuri extruder nini. Amazu nyamukuru yimyubakire, nikel-alloy casting, yari ifite umunaniro. Umukiriya yashakaga ko yasudira mu mwanya. Twasubiye inyuma. Gusudira kurubuga, hamwe no kugenzura ubushyuhe budahuye, birashoboka ko byangiza igice cyangwa bigatera ingingo nshya. Icyifuzo cyacu, twagishyize mubikorwa hamwe nabafatanyabikorwa (umwe ufite umwirondoro umeze nka QSY), kwari ugufata scaneri neza, gukora igishushanyo gishya, no gutera duplicate. Byari bihenze imbere kandi byatwaye igihe kirekire. Ariko ubundi bwari isuderi yihuta ishobora kunanirwa mumezi atandatu, igatera ibyumweru byo gutaha. Abakinnyi bashya baracyakomeza. Nibyo guhindura imitekerereze: gusana ntabwo buri gihe byihuta cyane; bijyanye no kugarura imikorere yizewe cyane.
Imashini ya CNC: Ikiraro hagati ya Kera na Gishya
Ndetse hamwe na casting nshya cyangwa guhimba, gusana ntibikorwa. Aha niho gutunganya neza. Igice gishya kigomba guhuza neza na mashini ishaje, yambarwa. Ubworoherane akenshi buba bukomeye kuruta mubikorwa byumwimerere kuko ntabwo wubaka sisitemu nshya; urimo kwinjiza urugingo rushya mumubiri muzima. Aka ni akandi gace aho ibikorwa bihagaritse byerekana agaciro kayo. Isosiyete igenzura ikinamico na Imashini ya CNC munsi y'inzu imwe, nkuko bigaragara kuri https://www.tsingtaocnc.com, ikuraho ingingo nini yo gutsindwa: itumanaho.
Nabaye hagati yinzozi mbi aho casting itandukanye yoherejwe mububiko bwimashini. Abakanishi, bakora uhereye ku gishushanyo cya 2D, bakoze ibintu byingenzi byerekana aho bishingiye bishingiye ku mibare yerekana imibare, ntabwo ari ibintu bifatika, byoroheje gato nk'ibice bigize igice. Byari ibisakuzo. Iyo uruganda rukora imashini hamwe nimashini biri mubiganiro bimwe, abakanishi barashobora gutanga ibitekerezo kumpande zingingo zo gusya byoroshye, kandi uruganda rushobora gusiga ububiko bwinyongera neza aho bikenewe. Nibisubizo byokuzigama umwanya, amafaranga, nubwenge.
Ukuri gufatika nuko imashini nyinshi zo gusana ari imwe-imwe cyangwa ijwi rito. Ntabwo urimo gukora progaramu yo gukora 10,000. Urimo gushiraho igice kimwe gikomeye. Ibi bisaba ubundi bwoko bwubuhanga - improvisisation, igishushanyo mbonera cyambere, ndetse rimwe na rimwe ndetse no guhindura inzira yinzira iguruka nyuma yo gufata ibipimo. Intego nigice kidahuye gusa nicapiro, ariko gishyiraho nta mbaraga, nta shim, kandi nta masaha yo kujijuka ukoresheje umuhoro. Kwicecekera, kutagira icyerekezo nicyo gushimira cyane kumashini usana.
Imbyino yo Gusuzuma: Kumva Imashini
Ibice byose byuzuye kwisi ntacyo bimaze niba kwisuzumisha ari bibi. Iki nigice cyabantu cyane gusana ibikoresho bya mashini. Ugomba kuba intasi. Imashini iguha ibimenyetso: amajwi, ubushyuhe, kwambara, gusinya. Kuvuza amajwi menshi birashobora kuba byumye, ariko bigahuzwa no kunyeganyega guhuza neza kuri RPM runaka, birashobora kwerekana iryinyo ryibikoresho byananiranye. Nabitse stethoscope yoroshye - inkoni yo gutega amatwi umukanishi - mu mufuka wanjye wo hejuru. Bikunze kuvugwa kuruta gusesengura ibintu byateye imbere cyane kubisesengura bwa mbere.
Kamera yerekana amashusho yubushyuhe yahindutse umukino. Nari nkemura ikibazo cyurupapuro rwumye rwikaraga hejuru yubushyuhe burenze. Sisitemu yo kugenzura yavuze ko ari ikintu gifatika. Kamera yumuriro yavuze inkuru itandukanye: agace kamwe ka muzingo munini washyushye cyane. Ikibazo ntabwo cyari ikibazo; yari sifoni ifunze imbere muri muzingo ubwayo, itera ubushyuhe no kwaguka. Twakosoye sisitemu ya parike, ntabwo ari ubwikorezi. Icyangombwa ni ugukoresha ikoranabuhanga kugirango umenyeshe intuition yawe, ntuyisimbuze. Uracyakeneye kwanduza amaboko yawe, wumve gukina mumashini, impumuro niba amavuta yatwitse.
Isesengura ryananiwe ni disipuline ubwayo. Iyo igiti cyogoshe, ntukarebe ikiruhuko gusa. Reba hejuru yamenetse. Ni agace kamwe, koroheje (umunaniro) cyangwa ahantu habi, hakeye (kurenza urugero)? Haba hari ibimenyetso byinyanja byerekana aho igikomere cyatangiriye? Aka kazi k'ubucamanza karamenyesha gusanwa. Kunanirwa umunaniro bivuze ko ugomba no gukemura ibibazo byikurikiranya byabiteye - birashoboka ko ugomba kongera radiyo yuzuye mubice bishya. Kunanirwa kurenza urugero bishobora gusobanura gusuzuma imikorere. Gusana niwo muti wuyu munsi; isesengura ni ukwirinda ejo.
Kwishyira hamwe hamwe na sisitemu yo kugenzura impumyi
Ibigezweho ibikoresho bya mashini ni gake cyane. Nuburyo bwa mechatronic. Moteri ya servo, PLC, hamwe numupira wumupira nigice kimwe gikora. Nabonye imashini nziza yo gusana ikuweho wirengagije ibikoresho bya elegitoroniki. Urasimbuza umurongo wambaye umurongo woguhindura ibikoresho bya CNC, ariko niba udasubije inyuma sensor yumwanya wurugo hanyuma ugasubiramo ibice bya servo ya disikuru ikurikira, imashini iranyeganyega, ikosa, cyangwa impanuka. Gusana ntabwo byuzuye kugeza sisitemu izunguruka neza iyobowe naomatike.
Iki nicyuho kinini mubitekerezo byo gusana gakondo. Abakozi ba mashini hamwe nabashinzwe amashanyarazi / kugenzura injeniyeri akenshi bakora muri silos. Imyitozo myiza, twagomba kwiga inzira igoye, ni ukugira inama yo gutangiza ibyasanwa byose birimo disipuline zombi. Genda unyuze mubikorwa bikurikirana. Akenshi, umusore ugenzura azavuga ati, Yego, niba usimbuye iyo actuator, tugomba no kuvugurura iyi sisitemu yo kubora mugihe dufite uburyo. Ibyo nibikorwa, gusana hamwe. Ikiza icyiciro cya kabiri cyo kumanura nyuma y'amezi abiri.
Inyandiko irakomeye hano, kandi akenshi iteye ubwoba. Urashobora kuba ukora kumashini kuva muri 90 hamwe nigishushanyo cyandikishijwe intoki. Mbere yo guhagarika ikintu icyo ari cyo cyose, fata amafoto. Benshi muri bo. Shyiramo insinga hamwe na kaseti. Kora ibyawe nkuko wabonetse inyandiko. Umwanya umara hano nishoramari ryishura mugihe wongeye guhuza byose kandi intego yumugozi ntisobanutse. Nabonye imashini imara iminsi ibiri yinyongera kuko umuntu atashyizeho ikimenyetso cya 20-insinga, kandi igishushanyo cya pin-out cyabuze. Ntukabe uwo muntu.
Ubucuruzi bwo Gusana: Agaciro Kurenze Inyemezabuguzi
Hanyuma, hariho filozofiya yo gusana ubwayo. Mw'isi ishishikajwe no kugura ibishya, igikorwa cyo gusana ubuhanga gitanga agaciro gakomeye gakunze guhishwa. Ntabwo ari ikiguzi cyigice gishya gusa no gusana. Byerekeranye nigihe cyo kuyobora. Urashobora kubona agashya mubyumweru 6, cyangwa dushobora gusana iyi muminsi 3? Byerekeranye n'ubumenyi. Twunvise iyi mashini yihariye, ibisambo byayo, amateka yayo. Igice gishya kiva muri OEM gishobora kuza hamwe nibisanzwe; gusana kwacu kuzana hamwe nibisanzwe byahinduwe kuriyi porogaramu nyayo.
Kubaka umubano numufatanyabikorwa ushoboye wongerera ubushobozi bwo gusana. Ihinduka ntidushobora gukosora ibyo reka turebe icyo dushobora gukora. Kurugero, kugira isoko yizewe kubisobanuro gushora imari no gutunganya idasanzwe bivuze ko ushobora gukemura ibibazo byo gusana ikirere cyangwa ingufu zamaduka andi maduka yagenda. Ninyungu nziza. Ntabwo uri gutunganya imashini gusa; utanga ubudahwema, ukomeza gushora imari, kandi kenshi, wongerera ubuzima bwa serivisi ibikoresho birenze intego yabyo yambere.
Amaherezo, gusana ibikoresho bya mashini ni uruvange rwubumenyi bwimbitse, ubuhanga bwubukorikori, siyanse yubucamanza, hamwe nubucuruzi bufatika. Ni akajagari, gusubiramo, kandi birashimishije cyane. Intego ntabwo ari ugutungana - ni iyo kwizerwa. Nukwumva imashini wagaruye uvuye kumurongo itura hum, injyana ya hum, uzi ko wayihaye ubundi bukode mubuzima. Kandi uziko akazi gakorwa mubyukuri mugihe umukoresha, umaze iminsi akureba udashidikanya, agatanga umutwe, agakubita buto yo gutangira, akagenda nta kureba kabiri. Nibyo kwiyandikisha nyabyo.
