Iyo ba injeniyeri bagaragaje a shell molding ibyuma byo guta igice uruganda, ntabwo batumiza ibyuma gusa-barasaba gusubiramo ibipimo biri munsi ya mm 0,05, microstructure idahwitse mubice 500 kg, hamwe no kutihanganira zeru kubyunvikana mumazu ya hydraulic yumuvuduko mwinshi. Ngiyo ntarengwa QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. iterana buri munsi - ntabwo ari ibintu bidasanzwe, ahubwo ni imyitozo isanzwe.
Impamvu Igikonoshwa gitanga aho umusenyi utemba ugufi
Kubumba ibishishwa ntabwo "ubundi buryo bwo gukina." Nibikorwa byonyine bihora bifata mm 0.15 mm kubintu nka piston pompe ya silinderi yububiko bwa bores-mugihe kubungabunga ubuso burangiye munsi ya Ra 3.2 µm * as-cast *. Twakoresheje ibigeragezo kuruhande: imibiri yumucanga wumucanga isaba 42% kuvanaho imigabane ya CNC kugirango ikubite GD&T; shell-molded verisiyo yagiye guhita ivura ubushyuhe no kugenzura bwa nyuma. Itandukaniro? Fenolike resin ihujwe na silika yumucanga, yakize kuri 230 ° C, itanga ibumba ryumucanga kubura. Nta guhinduranya. Nta shingiro rihuza. Nta gitangaza cyintambara mugihe cyo kunyeganyega.
Ibi nibyingenzi cyane mugihe ibice byawe bibonye 350 bar pulsation cyangwa 800 ° C ya gaze ya gaze. Cobalt-nikel alloy nozzles (AMS 5387 yo mu cyiciro) ikozwe mu gishushanyo mbonera igumana imiterere y’ingano nyuma yo gukemura ikibazo - aho ibingana n’ishoramari byerekana gutandukanya karbide. Twabibonye muri pompe eshatu zitandukanye OEM yemewe. Intandaro? Igipimo cyihuta cyo gukomera muburyo bworoshye-shell ibuza macrosegregation.
Kwishyira hamwe Vertical Ntabwo ari Buzzword-Nukugabanya ibyago byawe
Bamwe mubatanga ibicuruzwa byohereza hanze. Abandi bahinga kuvura ubushyuhe. QINGDAO QIANGSENYUAN igenzura ibyo uko ari bitatu: gukina, gutondeka imirongo myinshi CNC, no gukata vacuum - byose munsi yinzu imwe yemewe na ISO 9001. Kuki ibyo bifite akamaro?
- Winch center shaft roller itangira nka T800 cobalt ishingiye kubishishwa. Bore geometrie yayo ifite kugeza kuri 120+0.020 mm * mbere yo * gutunganya - kuberako igishishwa cyibishushanyo kibara kugabanuka kugabanuka kwa 1,82% muri iyo mavuta.
- Igice kimwe noneho cyimukira kuri 5-axis DMG Mori NTX 1000. Nta gutinda kwa logistique. Nta kosa ryongeye gushyirwaho. Nta guhuza sisitemu yo guhindura igihombo hagati ya raporo ya CMM na progaramu ya mashini ya datum.
- Kugabanya impungenge zanyuma bibera munzu ukoresheje itanura rya Nabertherm VHT 1200 ° C - hamwe nibiti bya termocouple bikurikirana kubipimo bya NIST. Ntabwo ari “mu Bushinwa.” Hano. Noneho.
Umukiriya umwe yatwoherereje igishushanyo gifite 0,01 mm guhamagarwa guhamagara kuri mm 600 ya pompe idafite ibyuma. Igisubizo cyacu ntabwo cyari "Tuzagerageza." Byari: "Tuzakoresha ibishishwa by'ibishishwa kugira ngo dufate mm 0,08 nka cast-hanyuma, hanyuma ugabanye-guca hejuru hejuru yumuhanda umwe ufite urusyo rwa mm 125 kuri 8,200 rpm-byemeza ko 0.008 mm iringaniye. Igihe cyo kuyobora: iminsi 22." Batumije ibice 147. Zeru.
Gukurikirana Ibikoresho bivuze ko utigera ukeka ibiri mubice byawe
"Ibikoresho byemewe" ntacyo bivuze niba raporo yikizamini cyurusyo yazimye nyuma yo kugenzurwa. Kuri QINGDAO QIANGSENYUAN, buri mubare wubushyuhe uba ushyizwe kuri lazeri kuri casting, ugahita werekeza ku cyemezo cyayo kibisi, kandi winjiye muri ERP yacu hamwe namateka yuzuye yubushyuhe: gusuka ubushyuhe, igipimo cyo gukonjesha, kuzimya ubukonje buciriritse, igihe cyo gushiramo igihe. Mugihe ibikoresho bya peteroli yuburayi OEM yasabye AMS 5387 kubahiriza ibyuma 12 bya cobalt alloy, ntabwo twatanze raporo ya chimie gusa - ahubwo twatanze scan ya ecran yerekana ikwirakwizwa rya chromium mubice. Nta mpuzandengo. Nta kurenganurwa. Amakuru nyayo.
Dukomoka mu buryo butaziguye mu ruganda rwemewe - nta broker, nta "ntera ihwanye". Niba spake yawe ihamagarira UNS R30006 (T800), ubona R30006. Ntabwo ari "ibihimbano bisa." Ntabwo ari “inganda zisanzwe.” Iyo disipuline ihagarika kunanirwa mbere yuko itangira: umukiriya umwe wo mu majyepfo y’iburasirazuba bwa Aziya yakurikiranye ibimenyetso bifata kashe mu miyoboro y’umuvuduko mwinshi ugaruka ku bintu bya molybdenum bidahuye mu byuma bitanga “urwego-bihuye”. Ibice byacu bitandukanye? ± 0.03% Mo. Ibyabo? ± 0.21%.
Gutanga kwukuri kwizerwa bitangira mbere yisuka ryambere
"Gutanga ku gihe" birananirana mugihe isuzuma ryubwubatsi rivumbuye radiyo idakorwa-cyangwa iyo kuvura ubushyuhe bigoreka ibintu byoroshye. QINGDAO QIANGSENYUAN ikubiyemo ibitekerezo byakozwe * mbere * gusubiramo. Turagenzura:
- Uburebure bw'igikonoshwa ntarengwa (2,5 mm ku byuma bya karubone, 3,2 mm kuri cobalt alloys)
- Icapiro ryibanze ryibice byimbere> Ø8 mm
- Imashini igera kumyobo ihumye irenze 4 × diameter
- Ubushyuhe buvura ibyago byo kugoreka kuri geometrike idasanzwe
Nta bisobanutse "tuzabimenya." Gusa ingingo zifatika: "Ongera radiyo yuzuye kuva kuri R0.3 kugeza kuri R1.2 hano kugirango wirinde guturika," cyangwa "Himura iyi datum intego ya mm 12 hasigaye - aho hantu havuguruzanya n'inzira nyamukuru yo gusohora." Ibi bigabanya prototyping cycle 30-50%. Uruganda rumwe rukora hydraulic yo muri Amerika ya ruguru rwagabanije igihe gishya cyo guteza imbere valve kuva ibyumweru 18 kugeza 11 - kubera ko ikipe yacu yashyize ahagaragara amakimbirane ya GD&T mugushushanya kwambere kwaba kwarateje ibice 100% mubakinnyi ba mbere.
Niba ukeneye a shell molding ibyuma byo guta igice uruganda ifata igitutu cya valve yawe cyangwa pompe amazu nkibikoresho bikomeye-ubutumwa-ntabwo ari ibyuma-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikorera aho gutondeka neza birangirira no kwizerwa kumikorere. Ikigo cyabo ntigikora ibice gusa. Yemeza physics, numero imwe yubushyuhe icyarimwe.
