Iyo ba injeniyeri bagaragaje serivisi yo guta ibyuma, ntabwo batumiza igice gusa-barinda ubunyangamugayo bwubatswe mukibazo, guhagarara neza nyuma yubushyuhe bwamagare, hamwe no kurwanya isuri igihe kirekire mumashanyarazi ya hydraulic cyangwa mumazu ya pompe. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twashyizeho ibyuma birenga 12.000 byuma nicyuma bidafite ibyuma kugirango bikoreshwe mu nshingano-buri kimwe cyemejwe na AMS 5387 cyihariye, kwihanganira geometrike ISO 8062, hamwe na protocole yo gupima imikorere yabakiriya.
Abaguzi benshi bibwira ko ibyuma byose bitwara kimwe. Ntabwo babikora. Twigeze kubona igishushanyo cya pisitori ya piston ya pompe ifite amazu 0,05 mm yuburebure bwurukuta-dusanga ibikoresho byumwimerere (A105) bidashobora gutanga microstructure ihamye mubice 45 kg. Twasabye ASTM A352 LCB aho kuba: karubone yo hasi, kugenzura ingano zikomeye, kugenzurwa nisesengura ryakozwe kuri buri cyiciro. Igice cyatsinze ibizamini bya hydrostatike kuri 1.5 × umuvuduko. Ibyo ntabwo ari ugusimbuza. Nibyo metallurgical accountability.
Iwacu serivisi yo guta ibyuma Ikiraro icyuho bitatu abandi basize bafunguye: igishushanyo mbonera gishoboka, inzira ikomeza, hamwe nicyiciro-cyambere. Dukoresha umucanga no gushora imari - ariko ntituzigera tubifata nkibishobora guhinduka. Gutera umucanga bifata imbaga igera kuri kg 350 hamwe nigipimo cyo gukonjesha kugenzurwa kumibiri yibice bya valve. Gutera ishoramari bitanga ± 0.1 mm umurongo ugororotse neza kuri cobalt-alloy nozzles aho gukora imashini byonyine bishobora guhura na mikoro. Buri cyuma kigenzurwa muburyo bwa CAD mbere yo gusuka; buri gusuka ibiti birimo ubushyuhe bwashushe, ubushyuhe bukabije, hamwe namakuru yatanzwe. Nta bitekerezo. Byakurikiranwe gusa.
Turabona ingingo enye zananiranye mugutanga ibyuma-nuburyo twirinda buri:
- Kugabanuka kugipimo mugihe cyo kuvura ubushyuhe: Twinjizamo kugabanya imihangayiko no guhuza gahunda yacu yo gukina - ntabwo ari inyongera. Kubikoresho bya T800 bishingiye kuri winch center shaft, dufata ibice kuri 920 ° C mumasaha 4 mbere yo kubitunganya, hanyuma tugasuzuma imyanda ikomeye hamwe nugupima ikirere mbere yuko CNC yanyuma irangira.
- Ubuso budahuye burangirira kumashini yatunganijwe: Guhuza kwacu guhagaritse bisobanura umukoresha umwe ugenzura as-cast hejuru nayo ategura urusyo 5-axis. Nta ntoki. Nta gihombo cyo gusobanura. Ubuso bwubuso buguma muri Ra 0.8 µm mumaso yo gufunga - ndetse no kuri 316L ibyuma bitagira umwanda hamwe na chromium 22%.
- Ibyuho byerekana ibyemezo: Duturuka gusa ku ruganda rufite ibyemezo bya EN 10204 3.1-kandi tugumana uburinganire bwuzuye kugeza kumubare wubushyuhe washyizweho kashe kuri buri gice. Niba itsinda ryawe rya QA risaba raporo yikizamini cyurusyo kumubiri umwe woherejwe muri 2023, turagarura mumasegonda 90.
- GD&T kudahuza hagati yo gushushanya no gukina: Twemeza buri guhamagarwa kwa GD&T mugihe cyo gusuzuma ubwubatsi - ntabwo "dushobora kubikora," ariko "iyi datum izarokoka kugabanuka k'ubushyuhe?" Kumuvuduko wumuvuduko wa flanges, duhindura datum yibanze kumashini yimashini nyuma yo gutabwa, twirinda kwishingikiriza kumiterere-ya-cast itandukanye ± 0.3 mm.
Bamwe bashobora kuvuga ko gukina hanze bidafite igisubizo. Ariko iyo OEM yu Burayi yari ikeneye prototype esheshatu AMS 5387 yububiko bwa pompe muminsi 18 - byuzuye hamwe na NDT, gushushanya amakarita, hamwe na raporo ya CMM yerekana - twatanze. Nigute? Kuberako igenamigambi ryibikorwa byacu ritangirana nigihe cyo kuyobora, ntabwo amatariki ya kalendari. Dufite ibyiciro 12 byibyuma byemewe. Turakomeza gushushanya uburyo bwa top-10 gusubiramo ibice kurubuga. Kandi dushyizeho umushinga umwe wa injeniyeri kuva kuri cote kugeza kubyoherejwe - ntabwo ari urutonde ruzunguruka.
Ibi ntabwo bijyanye nubunini. Byerekeye indero. Sisitemu yacu ISO 9001: 2015 isaba ubugenzuzi bwanditse kumarembo arindwi: iyakirwa ryibikoresho fatizo, guteranya ibumba, gusuka ubushake, shakeout, kugenzura ubushyuhe, kugenzura mbere ya CMM, hamwe nikizamini cyanyuma. Raporo yose ihuza numero idasanzwe yakazi. Gutandukana kwose gukurura imizi-itera ibiti - ntabwo ari ugukosora gusa, ahubwo ni ivugurura ryibikorwa. Umwaka ushize, iyo disipuline yagabanije ingingo ya mbere kwangwa 63% kubakiriya ba hydraulic bo muri Amerika ya ruguru.
Urebye imbere, turimo kongera ubushobozi bubiri busobanura icyo a serivisi yo guta ibyuma irashobora gukora. Icya mbere: kuvanga imashini. Ubu twashizemo imashini ishakisha ibintu muburyo bwumucanga - gukuraho amakosa ya kabiri yo gushiraho kumpande nyinshi za pompe. Icya kabiri: kwigana gutoranya. Dukoresheje MAGMAsoft yerekana ubushyuhe, tumenye ahantu hashyushye mbere yo gusuka - kugabanya uburemere bwa riser kugeza kuri 28% tutitanze neza.
Niba icyuma cyawe gikurikiraho gisaba ibirenze kubahiriza ibipimo-niba bigomba kurokoka inzinguzingo 10,000 ku kabari 250, funga kashe, cyangwa ukomeze imbaraga z'umunaniro nyuma ya 500 ° C yo gusiganwa ku magare - noneho utangire ufite intego ya metallurgjique, ntabwo ari geometrie gusa. Sura https://www.tsingtaocnc.com kugirango usabe isubirwamo ryubusa. Zana GD&T yawe, igitutu cyawe cyo kugabanuka, gutsindwa kwawe gukabije. Tuzakubwira ibishoboka-nibikwiye gusobanurwa ukundi.
