Iyo injeniyeri zerekanye umucanga wibyuma byumuvuduko mwinshi wa hydraulic valves cyangwa shitingi ya winch center, ntabwo bahitamo inzira-bahitamo gushikama kumurongo, kugenzura microstructure, hamwe no guhuza ibyuma bya metallurgji. Niyo mpamvu a uruganda rukora umucanga igomba gukora ibirenze gusuka ibyuma bishongeshejwe. Igomba guhuza siyanse yubumenyi nogukora neza, kugenzura ibintu hamwe no kwemeza imikorere - kandi igatanga ibice bikomeza 20.000 psi byikurikiranya nta guhuzagurika.
Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twabonye uburyo ibicapo by'ibanze bidahuye bitera uburebure bwa mm 0,15 mm z'uburebure mu nzu ya silinderi ya piston-bihagije kugirango bitere cavitation kuri 3.200 rpm. Twabonye kandi abakiriya basiba ubufindo bwose kuko cobalt-nikel casting yakonje vuba cyane, ikora icyiciro cya sigma cyoroshye kumupaka wingano. Izi ntabwo arizo ngaruka. Nibisubirwamo byananiranye-kandi niyo mpamvu ikigo cyacu cyujuje ISO gifata buri murimo wo guta umucanga wibyuma nkamasezerano ya metallurgie, ntabwo ari umusaruro.
Guhuza kwacu guhagaritse gukuraho ingingo zibabaza cyane murwego rwo hejuru rwogutanga iminyururu. Ibishingwe, kuvura ubushyuhe, imirongo myinshi ya CNC, hamwe nubuso burangije byose bibaho munsi yinzu imwe - hamwe nibipimo bya GD&T bisangiwe, protocole yubugenzuzi bukomatanyije, hamwe nibitekerezo nyabyo bya CMM byagarutse kubishushanyo mbonera. Iyo utumije AMS 5387 cobalt alloy pompe igice, injeniyeri umwe wemeza igishushanyo cyawe nawe asinyira kumatanura, igipimo cyo kuzimya, hamwe nikizamini cya nyuma cya Rockwell C. Nta ntoki. Nta gihombo cy'ubuhinduzi. Itsinda rimwe gusa.
- Ubunyangamugayo butangira mbere yo gushonga: Twakomotse kuri T800 cobalt ishingiye kandi idafite ibyuma hamwe na raporo yikizamini cyuzuye - ntabwo ari amazina yicyiciro gusa. Buri cyiciro gikora isesengura rya ecran nyuma yo kwakirwa, kandi tugumana ingero kumyaka 5.
- Gutera umucanga ntabwo ari "bike-byuzuye" hano: Icyatsi-cyumucanga hamwe na resin-bihujwe bigera kuri mm 0.3 kwihanganira umurongo kumurongo wa mm 300 - birakaze kuruta abashoramari benshi basaba ibinyobwa bisa - kuko tugenzura ubushuhe, umuvuduko ukabije, hamwe nigihe cyo guhungabana kugeza kumunsi wa kabiri.
- Imashini ikurikira gukina - ntabwo ari ukundi: Dukora imashini zikomeye zifunga * nyuma * yo kugabanya imihangayiko no gusaza, ntabwo mbere. Ibyo birinda kugoreka mumibiri ya valve aho gutandukana kwa 0,02 mm bitera kumeneka hejuru ya 10,000 psi.
Bamwe bashobora kuvuga ko guta umucanga bidashobora guhuza ishoramari rya geometrike igoye. Ariko mubikorwa, dukora pompe idasanzwe ya pompe hamwe numuyoboro wo gukonjesha imbere, munsi, hamwe no kwishyiriraho imashini-dukoresheje ibikoresho-bigabanijwe hamwe na ceramic cores-mugihe dufite uburemere buke munsi ya ± 1.2%. Itandukaniro? Ntabwo dufata geometrie nkimbogamizi. Turabifata nkibishushanyo mbonera kugirango bikorwe hamwe nubushyuhe bwumuriro ninzira ikomeye.
Ubwiza ntibugenzurwa kurangiza-bwubatswe muri buri rembo. Kugenzura ibikoresho fatizo. Mubikorwa-bigenzura amaradiyo kubice bikomeye byibyuma hamwe nicyuma. Igeragezwa ryanyuma: umuvuduko wa hydrostatike ufata 1.5 × umuvuduko wakazi wakozwe muminota 30, hamwe na zeru zanduye. Buri raporo itwara nimero myinshi, nimero yubushyuhe, indangamuntu, na timestamp. Igice cyose kirashobora gukurikiranwa - ntabwo kiri mu cyiciro gusa, ahubwo ni ukwezi kuzengurutse itanura hamwe na tanki yazimye.
Dukorera ibinyabiziga bya OEM bikenera imashini ya winch center ifite ibyuma 62 bya HRC hamwe na 0.4 µm Ra kurangiza - mugihe cyo kuyobora kigufi ugereranije nabanywanyi bisi bavuze kuri prototypes. Dushyigikiye sisitemu ya hydraulic sisitemu ikenera indangagaciro zumuvuduko hamwe nintebe zishobora guhinduranya zakozwe zivuye mubushyuhe bumwe nkumubiri - byemeza imyitwarire yo kwagura ubushyuhe bumwe. Kandi dufatanya nabakora ibikoresho bya peteroli na gaze basaba AMS 5387 nozzles hamwe na zeru zeru mugice cyumuhogo, byemejwe na micro-CT scanning.
A uruganda rukora umucanga yizera ikizere atari mu gatabo - ahubwo binyuze mubyo ikora mugihe urupapuro rwihariye ruvuye umwanya wo gusobanurwa. Iyo igishushanyo cyawe kivuga ngo "R0.5 max," turagenzura niba iyo radiyo igira ingaruka ku gutandukanya imigezi mumazu yawe ya pompe - hanyuma tugatanga R0.8 niba amakuru yerekana ko azamura imikorere ya 3,7%. Iyo gahunda yawe isaba gutanga ingingo ya mbere muminsi 18, turongera dukurikirana uburyo bwo kuvura ubushyuhe kugirango twirinde ubukererwe bwa weekend - tutitanze imbaraga zingutu.
Iyo urebye imbere, turimo kunoza akazi kacu kubikorwa byo kuvanga imvange: gushyiramo imashini ihuza imashini ihuza ibishushanyo byumucanga, dukoresheje igenzura ryumuriro kugirango uhindure igipimo cyo gukonjesha hagati yisuka, kandi wujuje ibyangombwa bishya bya binder kubutaka bwiza burangirira kumirongo minini ya karuboni. Ibi ntabwo ari ubushakashatsi bwa laboratoire. Nibisubizo byageragejwe kumurima wa toni 42 yimodoka yimashini hamwe ninteko za pompe zo mu mazi zifite uburebure bwa metero 3000.
Niba umushinga wawe utaha urimo ibyuma cyangwa ibyuma bidafite ingese bigomba gukora munsi yigitutu, kwambara, cyangwa kwangirika-ntukemure umucuruzi ubona guterana nkintambwe yihariye. Hitamo umufatanyabikorwa ufata buri gusuka nkumuhuza wambere murwego rwukuri, kubazwa, hamwe no guhangana ninganda.
