Igice cya 21 cyananiranye - ntabwo biva muburyo bubi, ahubwo biva muburyo bwo gusimbuza nabi. Twabonye inteko eshatu hydraulic pompe ifata mumasaha 48 yo kwishyiriraho kuko gusimburwa icyogajuru 21 igice bihuye gusa nizina ryizina, ntabwo microstructure stabilite cyangwa gukwirakwiza karbide. Ntabwo ari ikosa ryimashini. Nibikoresho bya sisitemu kunanirwa.
Kuki Gusimbuza Satelite 21 Atari "Swap and Go"
Icyogajuru 21 ni cobalt-chromium-tungsten alloy ikomantaye na karubide ya eutectic-M7C3 na M.23C6-Ibyo bitanga imbaraga zikabije zo guhumeka, gukuramo, hamwe nubushyuhe bwo hejuru. Ariko imikorere yacyo ishingiye ku mpinduka enye zidashobora kuganirwaho: igipimo cyo gukomera mugihe cyo guterana, nyuma yo gusudira ubushyuhe nyuma yo gusudira, gukomeza karbide hejuru yimyambarire, hamwe no guhuza metallurgiki ihuza imyenda yambaye cyangwa yuzuye.
Mubikorwa-byukuri byoherejwe, dusanzwe dupima ubukana burenze 120 HV hejuru yuburebure bwa mm 0,5 mubisimburwa bitunganijwe neza. Niyo mpamvu 73% byananiranye imburagihe dusuzumisha inyuma kumpamvu imwe: igice cyakorewe mububiko bwakorewe aho kuba icyerekezo gikomeye. Ibikoresho bikozwe ntibibura umuyoboro wa karbide ukenewe kugirango uhangane nuduce duto duto two guhangana na pompe zicuramye cyangwa intebe za valve.
AMS 5387 yerekana byibuze ingano ya karbide (22-28%), ibirimo chromium (27-31%), hamwe na tungsten (3.5-5.5%). Nyamara abatanga ibicuruzwa benshi bohereza ibice byemejwe na AMS 5387 mugihe batanga chimie nyayo kumurongo wo kwihanganira hasi - byujuje ubuziranenge, byangiritse. Tugenzura buri cyiciro hamwe na OES spectroscopy hamwe no gushushanya SEM-EDS ikarita mbere yo gusohora.
Inzira enye zo Gusimbuza Porotokole Irinda Igihe Cyiza
Ba injeniyeri bacu bo murwego rwo hejuru bakoze protocole nyuma yo gushyigikira ibice birenga 142 byasimbuwe cyane murwego rwo kuvunika peteroli, imashini ya hydraulic marine, hamwe na pompe za piston. Irakora kuko ifata gusimburwa nkigikorwa cyo guhuza sisitemu-ntabwo ari igice cyamasoko.
- Icyiciro cya 1: Kugenzura Imigaragarire - Gupima ubukana bwa substrate gukomera, hejuru yubuso (Ra ≤ 0.8 µm), hamwe numwirondoro usigaye. Icyogajuru 21 kirenga gusiba niba ubukana bwa substrate burenze 35 HRC idafite interineti ya nikel.
- Icyiciro cya 2: Kwemeza Geometrie - Emeza radiyo ikomeye, inguni ya chamfer, hamwe nuburinganire buringaniye ukoresheje imashini zipima. Gutandukana kwa mm 0,015 muri radiyo yintebe byongera umuvuduko woguhuza 40% mumatara yo gutabara.
- Icyiciro cya 3: Umukino wa Metallurgical - Kugenzura morfologiya ya karbide ukoresheje metallography. Imiterere yemewe yerekana ikomeza, ihuza M.7C3 imiyoboro - ntabwo ari ibirwa byitaruye cyangwa dendrite yacitsemo ibice.
- Icyiciro cya 4: Gutwika imikorere - Kwiruka munsi yumutwaro ugenzurwa muminota 30 kuri 60% max yagabanijwe mbere yo kuzamuka. Kurikirana ubushyuhe bwiyongera hejuru yimbere; > 12 ° C delta yerekana guhuza ubushyuhe budahagije.
Iyo Cataloge isanzwe ibice biguye bigufi-nicyo gukora aho
Bamwe bashobora kuvuga ko icyogajuru kitari munsi ya 21 kigabanya igihe cyo kuyobora nigiciro. Nyamara, ibintu bisanzwe bya kataloge ntibisanzwe bihuye namateka yubushyuhe, icyerekezo cya karbide, cyangwa zone yinzibacyuho isabwa kubutumwa bukomeye. Twasimbuye cobalt alloy nozzle yananiwe muri pompe yumuvuduko ukabije wamashanyarazi aho igice cya OEM cyamaze amasaha 87. Umusimbuzi wa mbere-ukomoka kubitanga rusange-byananiranye mumasaha 19. Impamvu? Gutandukanya Carbide kumutwe kubera gukomera kwicyerekezo kidakwiye mugihe cyo gukina.
Twabikemuye duhindura igisubizo cyabigenewe: gushora imari hamwe na vertical mold yerekanwe, hanyuma hakurikiraho guhuriza hamwe HIP hamwe na CNC itomoye neza kumashanyarazi. Igice cya nyuma cyatanze amasaha 412 yo gukora - 4.7 × Ubuzima bwa OEM. Ibyingenzi byingenzi: guhuza ingano bigereranywa nicyerekezo gitemba, gukomeza karbide kugenzurwa na micran-CT yohanagura, hamwe no kurangiza hejuru bifashe kuri Ra 0.2 µm hejuru yikimenyetso.
Ibi ntabwo ari theoretical. Birasubirwamo. Kandi birasaba kugenzura urunigi rwuzuye-ruhereye kuri chimie mbuto ya chimie ikoresheje ubugenzuzi bwa nyuma. Niyo mpamvu ikigo cyacu gikomeza ISO yubahiriza casting, gutunganya, na metero munsi yinzu. Nta ntoki. Nta cyuho kiboneka.
Guhitamo icyogajuru cyawe 21 Igice Umufatanyabikorwa: Bitatu Bidashidikanywaho Muyunguruzi
Niba porogaramu yawe irimo umuvuduko uri hejuru yumurongo wa 350, ubushyuhe burenze 400 ° C, cyangwa itangazamakuru ryangiza rifite> 15% ibikomeye, simbuka urutonde. Koresha muyungurura aho:
- Bakora murugo OES na SEM-EDS isesengura? Niba ari yego, baza raporo y'icyitegererezo yerekana icyiciro cya karbide - ntabwo ari ibigize gusa.
- Bashobora kwandika uburyo bwo kuvura ubushyuhe kuri ASTM E290? Icyogajuru 21 gisaba ibihe byiza byo gushiramo 1080 ° C ± 10 ° C. Gutandukana kwa ± 25 ° C guhinduranya karbide gusesa kinetics bidasubirwaho.
- Zigumana ibintu byuzuye bikurikirana kumurongo wambere ushonga? Ikurikiranwa ririmo isesengura rito, ibiti byo guteramo, hamwe no gushushanya nyuma yo gukora imashini - ntabwo ari icyemezo cyo guhuza gusa.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikoresha muyunguruzi uko ari itatu kuri buri cyogajuru 21 igice cyoherejwe. Umurongo wabo wo kubyaza umusaruro uhuza AMS 5387 yubahiriza cobalt alloy gushonga, gushora imari ihagaritse, gutera intambwe eshanu za CNC, hamwe na CMM ishingiye kuri GD&T igenzura - byose byanditse hamwe numurongo wuzuye. Ntibagurisha ibice. Batanga kwambara-ubuzima buteganijwe.
Igitekerezo cya nyuma: Gusimbuza amasezerano yo gukora
A icyogajuru 21 igice ntabwo ikoreshwa. Ni amasezerano yimikorere yanditse muri cobalt, chromium, na tungsten. Buri micron yo guhuza karbide, buri rwego rwo kugenzura ubushyuhe, buri decibel ya vibration-yagabanijwe kumashini. Hitamo abafatanyabikorwa bafata gusimburwa nkubwubatsi bwa metallurgical-ntabwo ari ibikoresho.
Reba imbere: uburyo bwo gutunganya imashini ya Hybrid, guhanura kwa karibide ya morfologiya ya AI, hamwe no kwemeza impanga ya digitale yerekana imyirondoro bizasobanura igisekuru kizaza cyo kwambara cyane. Tangira hamwe na satelite iburyo igice 21-uyumunsi.
