Masithethe ngokugalela isanti ngokuzenzekelayo. Uninzi lwabantu luyiva loo nto kwaye lufanekisela umzi-mveliso ongenazibane ngokupheleleyo, iirobhothi ezijikelezayo, zigalela isinyithi esinyibilikisiweyo esingaphathwanga zizandla zabantu. Leyo iphupha lokuthengisa, kodwa inyaniso emhlabeni ingaphezulu ... ibekwe. Incinci malunga nokutshintshwa ngokupheleleyo kwaye ngaphezulu malunga nokuthunga kunye iziqithi ze-automation apho ngokwenyani icutha iindleko okanye isombulule intloko ebuhlungu. Olona tshintsho lukhoyo alukho nje ekugaleleni; iphezulu ekuphatheni ukungunda kunye nokubuyiselwa kwesanti, kunye nomlambo osezantsi kwi-shakeout kunye nokucoca. Iivenkile ezininzi zitsibela kwi-automation yokucinga yimbumbulu yesilivere yokunqongophala kwabasebenzi, kuphela ukuyifumana yazisa izinto ezintsonkothileyo ezintsha kugcino kunye nolawulo lwenkqubo ezingazange zibe nazo iinkqubo zabo zemanuwali ezindala.
Undoqo wayo: Ithetha ukuthini iAutomation Apha
Kumxholo wethu, eyona nto isebenzayo, i-automation ihlala iqala ngomgca wokubumba. Cinga ukuphatha ipateni ezenzekelayo, ukuzaliswa kwesanti elawulwayo kunye nokudibanisa-njengokusebenzisa i-a ukujulwa kwesanti ezenzekelayo inkqubo enoxinzelelo oluphezulu okanye ukubumba impembelelo. Injongo kukuhambelana. Abasebenzi abangabantu bakrelekrele kuhlengahlengiso, kodwa kumsebenzi onevolumu ephezulu efana neebhloko zenjini okanye imizimba yevalvu esebenza ngamanzi, ufuna yonke indawo yokungunda ibe noxinaniso olufanayo, ubunzima obufanayo. Kulapho oomatshini baphumelela khona.
Kodwa nantsi into yokuba wonke umntu afunde kabuhlungu: ulungiselelo lwakho lwesanti kufuneka luqiniswe lilitye kuqala. Ukuzenzela inkqubo yokuxuba isanti engalunganga kwenza nje ukungunda okubi ngokukhawuleza. Safunda oku kwiminyaka eyadlulayo ngokubaleka izindlu zempompo. Sasinomgca wokubumba we-semi-automatic, kodwa i-bentonite kunye nokudibanisa kwamanzi kwakusekho ngesandla. Ukwahluka kukufuma kwesanti kukhokelele kwi-spike kwiziphene zerhasi. I-automation yandisa ingxaki esele ikho. Ulungiso lwalungekho iirobhothi; ibizisebenzela isikhululo se-mulling kuqala.
Oku kunxulumana neenkampani ezikhule ngetekhnoloji. Thatha i-Foundry efana Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Ngaphezulu kweminyaka engama-30 ekwenziweni nasekusebenzeni, kusenokwenzeka ukuba bayibonele ngokwabo le nto. Basebenza ngokukhethekileyo kwiqokobhe kunye nokuphosa utyalo-mali, kodwa imigaqo iyawela. Ukuphatha izinto ezivela kwintsimbi etyhidiweyo ukuya kwii-alloys ezisekelwe kwi-nickel ngokuthembekileyo, isiseko-nokuba yintlabathi okanye iqokobhe le-ceramic-kufuneka igqibelele ngaphambi kokuba ukhawuleze izinto. Ukufudukela kwabo kumatshini we-CNC wokugqiba kukwathetha nesidingo sokuchaneka okuhlala kuqala ngenkqubo yokuphosa engaguqukiyo.
I-Paradox eThululayo: Apho ukuGweba koMntu kusabalulekile
Ukugalela i-automation ngumntwana wepowusta, kodwa kuyakhohlisa. Iinkqubo zokugalela ezizenzekelayo-i-lip-pour furnaces, iikomityi zithululela nge-laser level control-ziyamangalisa ukuphindaphinda kunye nokhuseleko. Baphelisa ukudinwa kwabantu ekuphatheni iileyile ezinzima. Kuluhlu olude lwee-castings ezifanayo kwintsimbi ye-ductile okanye intsimbi esemgangathweni, yinto engekho-brainer.
Nangona kunjalo, ukubaleka okufutshane okanye ii-alloys ezinokuziphatha okuqiniswayo okukhohlisayo, njengezinye ze-cobalt okanye i-nickel-based alloys ezikhethekileyo, amehlo othululweyo afanelekile ubunzima begolide. Babukela ukuhamba kwesinyithi, utyikityo lwe-thermal, kwaye banokwenza uhlengahlengiso oluncinci kwimpukane. Ndibone ukugalelwa okuzenzekelayo kumzimba wevalvu yesango yentsimbi engenasici ekhokelela kwii-mistruns ngenxa yokuba ixesha lenkqubo yayiliqhezu kuyilo oluthile lokungena. Lo matshini wenze kanye loo nto uyixelelwayo. Ngamanye amaxesha, yingxaki leyo.
Indlela ye-hybrid ihlala isebenza kakuhle: ngokuzenzekelayo ukuthuthwa kunye nokubekwa kwe-ladle kwi-mold, kodwa vumela umqhubi onobuchule aqalise kwaye akhokele ukugalela. Inciphisa ubunzima bomzimba kodwa igcina eso sigqibo sibalulekileyo kwi-loop. Apha kulapho i-automation in ukujulwa kwesanti ezenzekelayo ifuna inkcazo yepragmatic.
I-Bottleneck efihliweyo: I-Shakeout kunye nokucoca
Kulapho iiprojekthi ezininzi ezizenzekelayo zikhubeka khona. Unokwenza iimbumba ezigqibeleleyo kwaye uzithululele kakuhle ngesantya esiphezulu, kuphela ukudala intaba ye-castings eshushu efuna ukwahlukana nesanti, amasango abo kunye nezinyusi zabo zisuswe, kwaye zicocwe. Ukuba eli nqanaba lenziwe ngesandla, liba sisinyanzelo esitsha.
Iitafile ze-Vibratory shakeout eziqhagamshelwe kwiibhanti zokuhambisa linyathelo lokuqala. Kodwa ke kufuneka udubule ngokuzenzekela, kunye neerobhothi ezinokubakho zokusarha okanye zokusila ukuze zithotywe. Iindleko ezinkulu zitsibela apha. Kwivenkile efana ne-QSY, ukudibanisa umatshini we-CNC kamva kuthetha ukuba ukuphosa kufuneka kuboniswe ngokuchanekileyo. Ukususwa kwesango okungahambelaniyo kunokonakalisa olo lungiso. Ke, ukucoca okuzenzekelayo akukho malunga nomsebenzi; imalunga nokulungiselela iworkpiece echanekileyo yenqanaba elilandelayo.
Siphumeze iseli yokusila irobhothi ukwenzela ukuphoswa kwealuminiyam kube kanye. Ukucwangcisa umendo werobhothi kwicandelo ngalinye elitsha lejometri yayilixabiso elibalulekileyo lexesha langaphambili. Intlawulo yeza kuphela emva kwamakhulu eenxalenye ezifanayo. Isifundise ukuba i-ROI ye-automation ibotshelelwe ngokunzulu kwinxalenye yevolumu kunye nokuzinza koyilo.
Idatha kunye ne-Digital Mold
Icala elingaxoxwanga kancinci le-automation kukuqokelela idatha. Oomatshini bokubumba abazenzelayo banamhlanje ziindawo zedatha. Baloga ubulukhuni bokubumba, ukucinezela uxinzelelo, amaxesha okujikeleza. Oku kudala umnwe wedijithali kuwo wonke umngundo. Xa kuvela isiphene sokuphosa-uthi, i-shrinkage cavity kwindawo eshinyeneyo yesibiyeli sentsimbi etyhidiweyo-unokuyilandelela umva ukuze ubone ukuba isikhunta singaphandle kweeparamitha.
Oku kuhambisa ulawulo lomgangatho ukusuka ekuhlolweni (ukufumana iindawo ezimbi) ukuya ekuthinteleni (ukuyeka ukungunda okubi ukuba kwenziwe). Lutshintsho olusisiseko. Kumsebenzi weenkqubo ezininzi, oku kulandelelwa yigolide. Ukuba oomatshini be-QSY baphosa kwaye bafumana isiphene esifihliweyo, ukukwazi ukuyilandelela kumjikelo othile wokungunda kumgca othile wazisa izilungiso kungekuphela nje ekugaleleni isanti, kodwa ngokunokwenzeka kwiqokobhe labo okanye iinkqubo zotyalo-mali nazo, ukwenza iluphu yengxelo kubo bonke ubuchwephesha babo beminyaka engama-30.
Kodwa idatha ayinamsebenzi ngaphandle kwabantu abanokuyitolika. Udinga iinjineli zenkqubo eziqondayo ukuba i-spike ekuhlukeni koxinzelelo loxinzelelo ithetha ntoni kumandla oluhlaza wesanti. Umatshini ukunika into, umntu ubonelela ukuba kutheni.
Ukukhangela Phambili: Ukudityaniswa, Hayi Ukuzahlula
Ikamva le ukujulwa kwesanti ezenzekelayo Asiyoseli ezimele. Kumalunga nendlela iseli yokugalela ethetha ngayo kwiziko lokunyibilika (ukulungelelanisa ubushushu obugalelweyo obusekelwe kuhlalutyo lwexesha lokwenene lwe-thermal), indlela inkqubo yokubuyisela isanti ilungisa ngokusekwe kubushushu besanti kunye nokufundwa kwe-LOI (Ilahleko kwi-Ignition), kunye nendlela idatha yokugalela egqityiweyo ilungiselela inkqubo yomatshini ye-CNC.
Olona khuphiswano lweyona nto iphambili ngoku luhlanganiso oluthe nkqo lolwazi. Ivumela ukuphatha izinto ezintsonkothileyo kunye neejometri ngenzuzo. Amandla enkampani ukuba angenzi nje ukuphosa, kodwa ngokuthembekileyo nangokuphindaphindiweyo ukuvelisa icandelo elikufutshane-netha-imilo elungele ukwenziwa komatshini wokugqibela-njengaloo nto i-QSY ichaza ngayo kunye neenkonzo zabo ezidibeneyo zokuphosa kunye nomatshini-apho imarike ibheka khona.
Ke, xa uvavanya i-automation, umbuzo awukho nje umatshini onokwenza eli nyathelo? Ingaba le data yenyathelo ichaphazela njani amanyathelo alishumi alandelayo? Olo tshintsho lwengqondo, ukusuka kwi-automating imisebenzi ukuya kwiinkqubo zokudibanisa, yinto eyahlula isiseko sangoku, esisebenzayo kulowo ugcina izibane zikhanya. Izixhobo zizixhobo nje; ubugcisa bokwenyani bukwinkqubo owakha nabo.
