Ixabiso lemveliso ye-wax elahlekileyo yamaxabiso ahluka ngokubanzi-nge-alloy, ubunzima, umthamo, kunye nokunyamezela. Kodwa uninzi lwabathengi abaqondi ukuba eyona ndleko inkulu ayisiyonto okanye umsebenzi. Kukusetyenzwa kwakhona okubangelwe kukungalungelelani kakuhle okulindelweyo kwinqanaba lokucaphula. Siyibonile izihlandlo ezininzi: umthengi ungenisa ifayile ye-CAD, ufumana isicatshulwa "sokhuphiswano", uyasivuma-kwaye ufumanisa imveliso ephakathi ukuba i-as-cast surface finish ayiyi kuxhasa ukutywinwa kwayo, okanye inxalenye ye-AMS 5387 ye-cobalt alloy idinga unyango lobushushu ngaphambi kokuba i-machining-kodwa isicatshulwa sokuqala sithathwa njenge-cast-caston. Oko kungafani kongeza i-22-37% kwiindleko ezingacetywanga kwaye ityhala ixesha lokukhokela ngeeveki ezi-3-6.
Kutheni “Iifektri yokuphosa iWax elahlekileyo” uPhando lusilela ukuzisa iXabiso lokwenyani
Uphendlo lwe-intanethi oluqhelekileyo lwe ilahleke umzi-mveliso wexabiso lokugalela umthwebeba buyisela iitheyibhile eziqhelekileyo: "Insimbi engenasici: $ 8- $ 15 / kg", "Inconel: $ 22- $ 40 / kg". Loo manani akanantsingiselo ngaphandle komxholo. Umzimba we-valve ye-cobalt ye-1.2-kg ye-T800 ye-cobalt kunye ne-± 0.05 mm GD & T callouts, iziteshi zokupholisa zangaphakathi, kunye ne-Ra 1.6 yokugqiba ubuso obunzulu bokutywina ibiza ngaphezu kwe-5-kg ye-316 i-bracket stainless kunye ne-± 0.5 mm ukunyamezela kwaye akukho mfuneko yokusebenza komphezulu-nangona ngaphaya kwezihlandlo ezine. Ixabiso lexabiso langempela lizinzile zejometri, ukuhambelana kwe-metallurgical, kunye nokudibanisa inkqubo-kungekhona ubunzima bodwa.
Sicaphula yonke iprojekthi yokuphosa i-wax elahlekileyo ngabanye ngenxa yokuba simatshini oko sikuphosayo. Akukho kuthunyelwa ngaphandle. Akukho zi-handoffs phakathi kwe-Foundry kunye nomgangatho wevenkile. Xa umthengi usithumelela umzobo wemoto yobunjineli iwinch centre shaft roller-eyenziwe kwi-AMS 5387, efuna ukuqinisekiswa kwe-microstructure epheleleyo, kunye nokulinganisela kwi-ISO 1940 G2.5-siyazi kakuhle ukuba mingaphi imijikelo yesithando somlilo, zingaphi iindawo zokuhlola i-CMM, kwaye zingaphi iipasiti zokugqiba ezithathayo. Olo lawulo oluthe nkqo luphelisa uqikelelo. Iingcaphuno zethu zibandakanya amanyathelo okuqinisekiswa komlinganiselo, ii-certs eziphathekayo nge-ASTM E112 kunye ne-E354, kunye namaxwebhu okunyanga ukushisa-kungekhona nje inombolo ye-kg.
Izinto Ezine Ezona Zihambisa Ixabiso LeWax Elilahlekileyo
- Ukuziphatha kwe-alloy kwiimbumba zotyalo-mali: I-cobalt-nickel alloys efana ne-T800 iyancipha i-12-15% ngaphantsi kwe-304 engenasici ngexesha lokuqina-kodwa i-3.2 × i-viscous ngakumbi xa ityhidiwe. Oko kufuna ulawulo olungqongqo lweqokobhe kunye namazinga okugalela acothayo. Sihlengahlengisa izibonelelo zethu zepateni ye-wax kunye neeprofayili zokubumba kwangaphambili ngokufanelekileyo. Iifektri zamayeza enziwe afana nalawo aveliswe ngumenzi zisebenzisa umgaqo omnye wokucutha kuzo zonke iialloyi—kwaye zihlawulisa imali eyongezelelweyo kamva ukulungiselela izilungiso ezinomlinganiselo.
- Uxinaniso lweFeature vs. isicwangciso sokungena: Isiseko sempompo enemingxuma eyi-17 edibeneyo, ethathiweyo, kunye ne-counterbored ayithengi ngokubalwa kwemingxuma-ixabiso lokuba loo mingxuma idibanisa inkqubo yokungena. Silinganisa iindlela zokuhamba kuqala. Ukuba izibuko elipholileyo elibalulekileyo lilele ngokuthe ngqo kwindlela yomlambo yesinyithi, siphinda siyila isango-hayi inxalenye-kwaye sibambe elo xesha lobunjineli. Iifektri ezininzi zithatha isango lokungena njenge-overhead esisigxina.
- Iimfuno zemfezeko yomgangatho: Ra 3.2 isemgangathweni. I-Ra 0.8 kwisitulo sevalve yoxinzelelo ifuna i-post-cast glass bead blasting, emva koko i-CNC contouring, emva koko i-electrochemical polishing. Inyathelo ngalinye litshintsha isicatshulwa. Sidwelisa iinkcukacha zomphezulu ngokucacileyo-kwaye sibonise apho isiphelo ngasinye sisebenza khona-ke akukho ngqiqweni kuHlolo lweNqaku lokuQala.
- Ubunzulu bokulandeleka: Kwi-oyile kunye negesi okanye ukusetyenziswa kwe-hydraulic, ukulandelwa kwe-batch epheleleyo akukhethi-kunyanzelekile. Singena kwi-Melt lot, i-ID yesithando somlilo, i-shell lot, iziphumo zokuskena ze-XRF, kunye nemivalo yokuvavanya ngokushushu. Oko kwongeza i-4.7% kwisiseko seendleko-kodwa kuthintela i-$ 250k ukusilela kwintsimi. Abathengi abatsibayo eli nyathelo bahlawula ngaphezulu komsinga.
Yintoni eNgaphandle eLahlekileyo yeWax yokuphosa ixabiso kwiFactory Quote ibandakanya
Isicatshulwa sokwenyani asiyoPDF enezinto ezintathu zomgca. Kukuxhawula ngesandla kobugcisa. Eyethu ihlala ine:
- Ukuqinisekiswa kwezinto eziphathekayo-kuquka iimfuno zengxelo yovavanyo lokusila (umzekelo, i-ASTM A494 Grade CD4MCuN kunye novavanyo lwempembelelo ye-Charpy ku--46 °C)
- Imephu yonyamezelo lwe-As-cast: yeyiphi imilinganiselo ebambe ±0.1 mm (njengee-ID ezibhorekileyo), ezibambe ±0.3 mm (njengokuxhoma ii-OD zeflange), kwaye kutheni
- Inkcazo yobubanzi boMatshini: zeziphi iimpawu ezilungele ukuphoswa, ezifuna ukususwa kwesitokhwe se-CNC, kwaye ezifuna ukugaya okwesibini okanye ukukrazula.
- Iprothokholi yokuhlola: Amagama enkqubo yeCMM, ukuthelekisa okubonakalayo kubonakaliswe ukwandiswa, kunye neendlela zokwamkelwa kwe-porosity nge-ASTM E155
- Ukuzibophelela kokuhanjiswa: hayi "iiveki ezi-4 ukuya kwezi-6", kodwa "iintsuku zekhalenda ezili-18 emva kokuvunywa kwepateni yewax kunye nerisithi yediphozithi" -kunye neendlela ezicacileyo zokunyuka ukuba amaxesha okukhokela kwempahla eluhlaza
Eli nqanaba leenkcukacha lisusa i-92% ye-loops yokuphonononga ubunjineli. Ipompo enye yaseMntla yaseMelika i-OEM yanciphisa umjikelo wayo we-NPI ukusuka kwiiveki ze-14 ukuya kwiiveki ezi-8.5 emva kokutshintshela kwisakhiwo sethu sokucaphula.
Ukufumana ixabiso lakho lokuphosa i-wax elahlekileyo-Ixesha lokuqala
Qala ngomzobo wakho-kodwa ungayeki apho. Yabelana nenjongo yakho yokusebenza. Ngaba loo 0.002″ yokuphuma kwindlu yesilinda yepompo yepiston yebhalansi eguqukayo? Okanye ukugcinwa kwetywina? Ngaba i-cobalt alloy nozzle idinga ukuxhathisa ukudinwa kwe-thermal-okanye ukuxhathisa nje kokukhukuliseka? Umxholo utshintsha yonke into. Sibuza le mibuzo ngaphambili-kungekhona emva kokuthululwa kwesikhunta.
Ndwendwela https://www.tsingtaocnc.com ukucela ixabiso lexabiso lokuphosa iwax ngqo kumzi-mveliso. Layisha ifayile yakho yeCAD, khankanya iimeko zesicelo, kwaye ubonise okuphambili: ixabiso, isantya, okanye ukuchaneka. Siza kuphendula kwiiyure ze-48 zeshishini kunye ne-line-item breakdown-hayi uluhlu. Kuba xa inxalenye yakho isebenza kwi-4,500 psi kwi-valve ye-subsea manifold, "i-approximate" ayilo nani. Kuyingozi.
