Xa iinjineli kunye nabaphathi bokuthengwa kwempahla befuna umzi-mveliso wexabiso lomatshini wokubumba umatshini wesinyithi, abafani nje amanani-bavavanya amandla obugcisa, ukuthembeka kwekhonkco lokubonelela, kunye nokukwazi ukusebenzisana ixesha elide. Siwuphendule lo mbuzo amaxesha angamakhulu ukusuka kubayili benkqubo yoxinzelelo loxinzelelo olukhulu eJamani, abathengi bezixhobo ze-oyile eTexas, kunye neepompo ze-OEM eSingapore. Yintoni emangalisa abathengi abaninzi bokuqala? Elona xabiso lisezantsi elicatshulweyo alifane linike elona xabiso lilungileyo-ingakumbi xa amalungu akho kufuneka aphile kwimijikelezo yoxinzelelo lwebar engama-300 okanye i-600 ° C yothuso lobushushu.
Kutheni "Ixabiso leMetal yokuBumba iSitofu seNsimbi" Wedwa yiMetric eLahlekisayo
I-Metal injection molding (MIM) oomatshini bahluke kakhulu kwiiyunithi zeplastiki eziqhelekileyo ze-injection-kungekhona nje kuluhlu lweqondo lokushisa okanye ukuphathwa kwe-feedstock, kodwa kwi-architecture yolawulo oluchanekileyo. Umshicileli oqhelekileyo we-MIM usebenza kwi-130-150 MPa yamandla okubamba, kunye namaqondo okushisa e-barrel angaphezu kwe-250 ° C, kwaye idinga iinkqubo ze-nitrogen-purged feeding powder ukuthintela i-oxidation. Oomatshini banikwe i-cobalt-nickel alloys efana ne-AMS 5387 bafuna imigqomo eqinileyo yesikrufu, imilomo ye-ceramic-lined, kunye nokujongwa kwe-rheology evaliweyo. Olu ayilulo uhlaziyo olukhethwayo-alunakuxoxisana ngokuzinza kwe-dimensional kwimizimba yevalvu ebhityileyo okanye i-winch shafts ezincinci.
Sakhe saxhasa umenzi wempompo waseYurophu owakhetha umgca we-MIM onexabiso eliphantsi esekwe kuphela kwixabiso lokuqala. Kwiinyanga ezintathu, bajongana ne-22% ye-scrap rates kwi-T800 ingxube ye-nozzle ye-alloy-ebangelwa ukungahambelani kokulawula ubuninzi be powder kunye nokungonelanga ukufana kwegumbi le-debinding. Isisombululo sabo sasingekho kwi-hardware ephantsi. Yayiluqinisekiso lwenkqubo: ukuqinisekisa ukuxinana kwenxalenye eluhlaza ngokuvavanywa kwe-Archimedes, ukwenza imephu yemithamo eshushu kuyo yonke imimandla ye-sintering, kunye nokuqinisekisa ubume bokugqibela beenkozo nge-SEM/EDS. Kulapho i-factory-direct sourcing ihlawula-kungekhona kwiipesenti zesaphulelo, kodwa ekuphenduleni kobunjineli okwabelwanayo.
Eyona nto iqhuba ixabiso leFactory yexabiso leMetal yokwenyani
Izinto ezintathu ezongamele iindleko zobunini bokwenyani-kwaye akukho nanye evela kwiphepha locaphulo:
- Ukuqinisekiswa kokuhambelana kwezinto: Ngaba umthengisi uqhuba iibhetshi zesiqinisekiso kwisondlo sakho esichanekileyo? Akunjalo nje "insimbi engenasici" -kodwa isiqinisekiso sakho se-17-4PH se-gas-atomized powder kunye ne-12.5 µm D50 kunye ne-≤0.5% umxholo we-oxygen.
- Iziseko ezingundoqo zokulandela umkhondo: Ngaba banokuzisa iingxelo ze-CMM nge-ASME Y14.5 nganye, kunye neefowuni ze-GD&T ezibotshelelwe kumanani ezinto ezikrwada kunye nezigodo ze-sintering?
- Ukudityaniswa kwesakhono se-post-sintering: Akukho venkile yeMIM kufuneka ime kwindawo yokuphuma eziko. Amacandelo abalulekileyo afana nezindlu ze-piston pump cylinder zifuna unyango lokunciphisa uxinzelelo lobushushu, ukuxinana kwe-HIP, okanye iindlela zokuhamba zangaphakathi ze-electropolished-zonke zifuna ukucwangciswa okucwangcisiweyo, kungekhona i-handoffs.
E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Yonke iprojekthi ye-MIM iqala ngokuphononongwa ngokubambisana kweemfuno zakho zokusebenza-kungekhona nje imizobo. Siyabuza: Ukudinwa kuqala phi? Yeyiphi imiphezulu edibana nemidiya erhabaxa? Ngowuphi owona mgangatho uphezulu uvumelekileyo kwiindawo ezithwele umthwalo? Le ncoko yababini ibumba ukhetho lomatshini, uyilo lwezixhobo, kunye nokuhlolwa rhoqo-hayi ngokuphambeneyo.
I-Factory-Direct ayithethi malunga nokusika abasasazi-Kumalunga nokusika iingqikelelo
Abanye abathengi bacinga ukuba i-factory-ngqo-ngqo ithetha inkonzo engenanto-amathambo. Ukusebenza, kuthetha ukuphelisa iileya zoguqulo phakathi kwenjongo yoyilo kunye nenyani yokwenziwa. Xa umxhasi wase-U.S. esithumelele amanqakwana e-GD&T kwiplagi ye-AMS 5387, iinjineli zethu zibone i-perpendicularity callout engqubanayo xa kuthelekiswa ne-sinter-shrinkage-prone feature. Endaweni yokucaphula ngokungaboniyo, sicebise iskimu sedatha ehlaziyiweyo-eqinisekisiweyo nge-3D sinter distortion simulation-kwaye sanciphisa umsebenzi wabo wokuphinda usebenze emva komatshini nge-68%.
Oku akuyothiyori. Iziko lethu elithobela i-ISO liqhuba imveliso yeMIM ecaleni komatshini we-CNC kunye nokuphosa utyalo-mali. Oko kudityaniswa ngokuthe nkqo kusivumela ukuba sihambise iimpawu ezinomngcipheko omkhulu-njengamacandelo anodonga olucekethekileyo ngaphantsi kwe-0.8 mm-ukuya kwiinkqubo ezixubileyo: izikhewu ezikufutshane nenethi ze-MIM ezilandelwa kukugaya okuchanekileyo kwemiphezulu yokutywina. Ufumana uqoqosho lwe-MIM ngaphandle kokubeka esichengeni ukunyamezelana okubalulekileyo.
Ukufumana i-Metal Injection Molding Machine Price Factory Quote Right-Okokuqala
Ngaphambi kokuba ucele isicatshulwa, phendula le mibuzo mine:
- Uthini umthamo wakho wonyaka? Ngaphantsi kwe-5,000 pcs / ngonyaka ihlala ithanda i-CNC; ngaphezulu kwe-50,000 yenza iMIM inyanzelise-kodwa kuphela ukuba ijometri iyayithethelela.
- Ngawaphi amabakala ealloyi ekungaxoxiswana ngawo? Izinto ezisekelwe kwi-Cobalt zifuna iiprofayili ze-sinter ezahlukeneyo kune-316L. Musa ukuvumela amabango egeneric "MIM ekwaziyo" afihle ubungqongqo besinyithi.
- Ngaba ufuna amaxwebhu apheleleyo ePPAP-okanye ukuthotyelwa kwe-ISO 9001 nje? Amacandelo anolawulo olunzima (i-oyile nerhasi, ii-hydraulics) zifuna izatifikethi zemathiriyeli, inkqubo ye-FMEAs, kunye neengxelo ezinobungakanani obulandelekayo kwibhetshi nganye yeziko.
- Liliphi ixesha lakho elamkelekileyo lokuhamba? Ababoneleli bokwenyani basefektri ngokuthe ngqo banokucinezela amaxesha amisiweyo ngokubamba i-inventri yeqhinga lomgubo kunye nezixhobo zokufaneleka kwangaphambili-ngokungafaniyo nabarhwebi abamaleko ekulibazisekeni kokuthengwa kwempahla.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ipapasha elubala umzi-mveliso wexabiso lomatshini wokubumba umatshini wesinyithi iibenchmarks-hayi njengamanani amiselweyo, kodwa njengoluhlu lobunjineli olubotshelelwe kwibakala lealloyi, isalathiso sokuntsokotha, kunye nenqanaba lesiqinisekiso. Iqela lethu liqinisekisa ukwenziwa kwezinto phambi kokucaphula. Sabelana ngeziphumo zokulinganisa i-thermal. Sityikitya kunye neengxelo zokuhlola inqaku lokuqala. Ngenxa yokuba iindleko zangempela azikho kumatshini-kwinxalenye ehlulekayo phantsi koxinzelelo.
