Xa umntu esithi 'inxalenye yomatshini,' uninzi lucinga ngentsimbi egqityiweyo, into yorhwebo. Inyani imbi ngakumbi. Ngumsantsa phakathi kwemodeli yeCAD kunye nenxalenye efika kumgangatho wevenkile, izigqibo eziliwaka kwizinto eziphathekayo, inkqubo, kunye nokugqiba ezigqiba ukuba ziyasebenza okanye ziyasilela. Uninzi lokukhangela aluhambanga kakuhle apho, lugxile kwixabiso ngeyunithi nganye ngaphandle kokuqonda into ehambayo ekwenzeni icandelo elithembekileyo, ngakumbi kwizicelo ezifunayo.
Isiseko: Iqala ngeCast
Awunakho ukutshiza indawo elungileyo ukusuka ekugalweni okubi. Ndibone iiprojekthi ezininzi zivaliwe ngenxa yokuba i-cast yokuqala yayine-porosity engachazwanga okanye ukungahambelani kodonga. Ukukhetha indlela yokuphosa ayisiyomfundo; isisiseko. Kwiindawo ezintsonkothileyo, ezikufutshane nenetha ezinobume obuqinileyo, utyalo mali idla ngokuba sisiqalo esisebenzayo. Inciphisa inkunkuma kwaye inciphisa iiyure zoomatshini ezilandelayo ngokumangalisayo. Kodwa ifuna ubungcali. Inkampani efana ne-Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), kunye neminyaka engamashumi amathathu ngokukodwa ekubunjweni nasekusebenzeni, iyakuqonda oku kuxhomekeka. Umsebenzi wabo wexesha elide ucebisa ukuba bajonge igophe lokufunda lokulawula izinto eziguquguqukayo kwigumbi lokungunda, elisisiqingatha sedabi.
Ukubunjwa kobunjwa beqokobhe lelinye irhamncwa, elilungele ukubaleka okukhulu kwamalungu angaphantsi kancinci. Umphezulu ogqityiweyo ungcono kunokuphosa isanti, kodwa uzinzo lwe-dimensional yeyona win yokwenyani. Inika umatshini indawo yokuqala eqikelelwayo ngakumbi. Nguwuphi umgibe? Kucingelwa ukuba zonke ii-Foundries zinolawulo lwenkqubo efanayo. Ukunxaxha okuncinci kwixesha lokunyanga okanye umxube we-resin kunokukhokelela 'kwi-springback' okanye amabala athambileyo avela kuphela ngexesha lokusila, ukuguqula umsebenzi onengeniso ube yilahleko.
Ukukhethwa kwezinto eziphathekayo kubalulekile apha. Ukuchaza intsimbi engatyiwayo akwanelanga. Ngaba yi-304 yokumelana nokubola ngokubanzi okanye i-316 yeendawo zekloridi? Kubushushu obuphezulu okanye izicelo zokunxiba, kulapho kukhankanywa khona ialloys esekwe cobalt kwaye ialloys esekwe nickel uyadlala. Ezi ayizomathiriyeli ozama nje. Basebenza nzima, bayaboleka kwizixhobo, kwaye bafuna iiparamitha ezithile zomatshini. Ukufumana indawo yoomatshini kwi-Inconel kwivenkile yoomatshini ngokubanzi yindlela yokupheka izixhobo ezaphukileyo kunye nezinto ezilahliweyo.
INyaniso yoMachining: Ukunyamezelana akukhululekanga
Kulapho irabha idibana khona nendlela. Umatshini we-CNC ujika ukuphosa kube yinto esebenzayo oomatshini inxalenye. I-synergy phakathi kwe-casting kunye ne-machining yahlula phantsi kophahla olunye, njengoko kubonwa ngenkonzo edibeneyo ye-QSY, kuphelisa inqaku elikhulu lokusilela. Xa machining kukhutshwa ngokwahlukeneyo, i-machinist ifumana ukuphoswa abazange bavelise. Nasiphi na isiphene siba ngumdlalo onetyala, ulibazisa yonke into. Endlwini, i-loop yempendulo ikhawuleza.
Intloko ebambekayo: Ukubamba okuntsonkothileyo, ukuphosa okungalinganiyo kwi-vise okanye i-fixture ngaphandle kokwenza uxinzelelo. Unokuyila into entle kwisoftware, kodwa emgangathweni, uyaqonda ukuba indawo enye yokubambelela ikudonga olubhityileyo oluphambukayo. Ugqiba ukwenza oomatshini ngokwezigaba, ubeka ngokutsha, kwaye ujonge ukuphuma rhoqo. Idla ixesha kodwa ayixoxisi ngokuchaneka.
Emva koko kukho ukunxitywa kwesixhobo, ngakumbi ngezo ngxubevange ezikhethekileyo. Awunakuqhuba nje ukutya okusemgangathweni kunye netshathi yesantya. Ufunda ukuphulaphula ukusika, jonga umbala we-chip kunye nokwakheka. I-blue chip kwi-stainless inokuba ilungile; kwi-nickel alloy, kunokuthetha ukuba uthoba isidima sezinto eziphathekayo. Olu lwazi lwe-tacit lwahlula inxalenye edlula i-QC kwenye eyenza iminyaka phantsi komthwalo.
Xa Ukulunga Kwanele Akukho: Ityala elikwinqaku
Sasineprojekthi ye-hydraulic manifold block yezixhobo ezikude nonxweme. Ushicilelo lubize i-duplex stainless steel cast kunye nemijelo yangaphakathi entsonkothileyo, eyenziwe ngomatshini ukuya kumphezulu we-0.8 μm Ra. Umthengisi wokuqala uhambise iinxalenye ezibonakala zigqibelele kodwa zasilela kuvavanyo loxinzelelo. Iindlela ezivuzayo nge-micro-porosity. Inqaku lokungaphumeleli lalingabonakali kwiso kunye nokulinganisa okusemgangathweni.
Isisombululo ibingengoomatshini bokwenza izinto; ibibuyela kwinkqubo yokuphosa. Siye satshintshela kwisiseko esisebenzisa inkqubo engqongqo yokucoca i-vacuum yesinyithi esinyibilikisiweyo kwaye sasebenzisa uvavanyo olungqongqo olungonakalisi njengokuhlolwa kwedayi kwi-100% yokuphosa ngaphambi kokuba bafudukele kwi-CNC bay. Oku kongeze iindleko kunye nexesha, kodwa yayikuphela kwendlela. Igxininisa ukuba ingqibelelo yenxalenye ihlala imiselwa phambi kokuba umgaqo wesixhobo wokuqala ucwangciswe.
Apha kulapho ubomi obude bomthengisi bubalulekile. Inkampani ebikumdlalo ngaphezulu kweminyaka engama-30, njengale ikhankanyiweyo, kusenokwenzeka ukuba idibene kwaye yaziqhelanisa nezi ndlela zokusilela. Iwebhusayithi yabo, https://www.tsingtaocnc.com, ibalaselisa ukudibanisa kwabo kunye CNC Machining amandla, eyona ndlela idibeneyo efunekayo yokusombulula iingxaki ezinjalo ngaphakathi, ukuphepha ukukhomba umnwe.
Iinkcukacha Ezingahoywayo
Unyango lwasemva komatshini luhlala lucinga emva koko lunokuba ngumahluko phakathi kobomi obufutshane kunye nobude benkonzo. Inkqubo elula yokugqithisa i-stainless parts isusa i-iron yamahhala ukusuka phezulu, ibuyisela ukuxhathisa kwe-corrosion ukuba i-machining ingaphazamisa. Kumalungu entsimbi etyhidiweyo, ukuthotywa koxinzelelo-uxinzelelo kunokuba yimfuneko emva komatshini onzima ukunqanda ukugqwetheka kwexesha elizayo.
Umgangatho womsonto ngomnye umbulali othuleyo. Ukucofa imicu kwi-alloy brittle okanye kumda wodonga lokuphosa kufuna ubuchule obucokisekileyo. Ukusebenzisa itephu ye-spiral-point ngokuchasene nempompo ye-spiral-flute kutshintsha ukukhutshwa kwetshiphu kwaye kunokuthintela ukukrazuka komsonto. Yinkcukacha encinci kumzobo, kodwa intambo ekhutshiweyo inokwenza indibano yonke ingabi namsebenzi.
Ekugqibeleni, amaxwebhu. Umsebenzi wobuchwephesha ubonelela ngaphezu kwamalungu ebhokisi. Banikezela ngezatifikethi zezinto eziphathekayo, amanani amaninzi obushushu, kunye neengxelo zokuhlolwa kwenqaku lokuqala. Oku kulandeleka akulogunya; ibalulekile kulondolozo, uxanduva, kunye nokusilela ekuqondeni endle. Xa uvavanya umthengisi, ukucela isampulu yamaphepha akhe okuhlola kukuxelela ngaphezu kwencwadana ecwebezelayo.
Sourcing Mindset: Intsebenziswano phezu kwentengiselwano
Olona tshintsho lukhulu lweenjineli kunye nabathengi kukuyeka ukuthenga iinxalenye ezifana nokuba bathenga izinto zeofisi. Into ebalulekileyo oomatshini inxalenye yintsebenziswano. Ezona ziphumo zingcono zivela ekusebenzisaneni nomenzi kwangethuba, ngexesha lesigaba soyilo. Ingaba iradiyasi ingaba nkulu kancinane ukuvumela isixhobo esisemgangathweni? Ngaba ukunyamezela kunokuphumla ukusuka ± 0.02mm ukuya ku-± 0.05mm ngaphandle kokuchaphazela umsebenzi? Ezi ncoko zinokucutha iindleko kwaye zikhokele ixesha.
Khangela ababoneleli ababuza le mibuzo, ababuyisela umva kwimizobo ngeemfuno ezingenakwenzeka. Umzi-mveliso we-ewe-ndoda uya kuthatha imali yakho kwaye uhambise ukuprinta, nokuba uyilo olunzima ngokusisiseko ukulwenza. Abo banamava baya kukutsalela umnxeba. Intshayelelo yabo yewebhusayithi ayiloluhlu lweenkonzo nje; yingxelo yesakhono esijolisiweyo-iqokobhe lokungunda, utyalo-mali, i-CNC, imathiriyeli ethile. Olo ngqalelo ludla ngokubonisa ubunzulu, kungekhona nje ububanzi.
Ekugqibeleni, inxalenye yoomatshini sisisombululo somzimba kwingxaki yobunjineli. Umgangatho wayo yisixa sekhulu elincinci, izigqibo ezichanekileyo ezenziwe ngabantu abaqondayo lonke uhambo ukusuka kwintsimbi etyhidiweyo ukuya kwinxalenye egqityiweyo. Kuncinci malunga nokufumana owona mthombo ubiza kakhulu kwaye ngaphezulu malunga nokufumana oyena mdibanisi unobuchule obona indawo ingeyiyo into eyedwa, kodwa njengekhonkco kwinkqubo enkulu, ehambayo.
