Xa abantu besiva 'iinxalenye zentsimbi ezingezizo ezikumgangatho webhasi', bahlala becinga ukuba zimalunga nokutshintshwa okukanye okanye isinxibo sokuhombisa. Yingcinga eqhelekileyo leyo. Enyanisweni, ngumqolo wokuguquguquka kweenqwelo, ukubuyisela kwakhona, kunye nokugcina iimodeli ezindala ziqhuba xa inkxaso ye-OEM yoma. Ayisiyonto intle, kodwa kulapho imiceli mngeni yokusebenza isonjululwa khona.
Umda wokwenyani we-Non-Standard
Kunqabile malunga nokuyila indawo kwiphepha elingenanto. Amaxesha amaninzi, yiphazili yobunjineli. Umsebenzisi webhasi kuMbindi-ntshona ufuna umntu oza kutshintshwa ngokusilelayo isibiyeli sokuxhoma injini kumqeqeshi oneminyaka eli-15 ubudala. I-OEM iyekile ukuyiyeka. Ucelomngeni yayingekokumila nje; yayiyinkcazo yezinto eziphathekayo kunye nonyango lokufudumala emva kokuphosa ukujongana noxinzelelo lwe-vibration rhoqo. Kuye kwafuneka ukuba sifumane umgangatho ofanayo wentsimbi ekhandiweyo kwaye silungise inkqubo yokucoca ngokusekwe kwiipatheni zokunxiba esizibonileyo kwindawo endala.
Emva koko kukho imarike ye-retrofit. Cinga ngokongeza iindlela zokunyusa isitulo esinamavili kwiifreyim zebhasi ezindala. Iipleyiti zokuqinisa kunye nezikhonkwane zehinge zesiko azikho kuyo nayiphi na ikhathalogu eqhelekileyo. Kufuneka zijongane nezakhiwo ezikhoyo, ezihlala zigugile. Ukunyamezelana apha akukho malunga nenxalenye entsha kuphela; imalunga nokuhlawulela ukudinwa kwesakhelo. Ngamanye amaxesha uphela ngoyilo oluguqulwe kancinane-mhlawumbi i-millimeter eyongezelelweyo apha, i-chamfer eyahlukileyo apho-esekelwe kwimilinganiselo evela kwiibhasi ezintathu ezahlukeneyo zemodeli efanayo. Ngumsebenzi ongcolileyo, osebenzayo.
Enye indawo engwevu ayiqhelekanga kwiimeko zengingqi. Iinqwelo zeenqwelo zaselunxwemeni ziyafuneka iziqhoboshi zentsimbi engenasici kunye nezibiyeli ezinomxholo ophezulu wechromium wokulwa isitshizi setyuwa, ngaphaya koko bekunokuthiwa kubiziwe. Lulongezelelo-xabiso oluvela ekuboneni okusilelayo kuqala entsimini.
Izinto eziKhethelwayo: Apho ithiyori idibana neNdlela
Iinkcukacha zekhathalogu zicebisa imathiriyeli. Amanqaku oxinzelelo lwehlabathi lokwenyani ayabafuna. Kwizinto ezinxitywayo eziphezulu ezifana Unxibelelwano lwenkqubo yeziqhoboshi zomoya, i-iron ductile ingaba yifowuni eqhelekileyo. Kodwa kwindlela yokumisa edolophini enesantya esiphezulu, sibonile ukunxitywa okukhawulezileyo kwiindawo zepivot. Kwimeko enye, satshintshela kwintsimbi ye-4140 eqinile kwi-clevis pins, ephindwe kabini ixesha lenkonzo. Urhwebo-off? Iindleko zoomatshini zinyuke malunga ne-15%, kwaye kuye kwafuneka siqinisekise ukuba isikhonkwane esiqinileyo asizukuba nenyongo kwindawo yokukhwelana. Yayiyingozi ebaliweyo eyahlawula.
I-alloys lelinye ibali. Kwizikhuselo zobushushu ze-turbocharger okanye ukukhupha iinxalenye ezininzi kufutshane ne-DPF, ujonge kwi-alloys esekwe kwi-nickel. Ubuqhetseba kukulinganisa ukusebenza kunye neendleko zezinto eziphambeneyo. Sasebenza kwiprototype yokukhusela ubushushu kwi hybrid bus yezindlu. Uyilo lokuqala kwi-Inconel 625 lwalunganyangeki ngokumangalisayo kodwa lenza ukuba indawo ibize kakhulu. Siye sasebenzisana kunye ne-Foundry ukuvavanya indlela eyakhiweyo: icandelo elibalulekileyo kwigeyiji encinci ye-nickel alloy ephezulu, edityaniswe kumzimba ongenasisihla ongaqhelekanga. Iphumelele iimvavanyo zebhayisekile eshushu kwaye yanciphisa iindleko zemathiriyeli ekrwada phantse ngama-40%. Olu hlobo lobunjineli bezinto zepragmatic zizinto zonke.
Apha kulapho ubudlelwane bomboneleli bexesha elide bubalulekile. Iqabane elinje Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) ifika engqondweni. Kumashumi amathathu eminyaka abo kubumba lweqokobhe kunye nokuphosa utyalo-mali, kunye noomatshini be-CNC, bazibonile ezi ngxaki zangaphambili. Amava abo ngealloyi ezikhethekileyo akakho nje ngokuba nazo kwisitokhwe; imalunga nokwazi ukuba i-alloy esekwe kwi-cobalt iziphatha njani ngexesha lomatshini emva kotyalo-mali, eyazisa uyilo lokwenziwa kokwenziwa kwasekuqaleni. Ungajonga amandla abo kwindawo yabo, https://www.tsingtaocnc.com. Lulwazi lwenkqubo enzulu olujika umzobo ube yinto esebenzayo, ehlala ixesha elide.
Umgibe wePrototype kunye neNyaniso yeVolume ephantsi
Wonke umntu ufuna iprototype egqibeleleyo. Kodwa kwiinxalenye zebhasi ezingekho mgangathweni, inqaku lokuqala lihlala lilingo elisebenzayo. Ndikhumbula iprojekthi yesiko izibiyeli zoqhagamshelwano shift shift yenkqubo ezenzekelayo efakwe ngokutsha. Inguqulo yokuqala yomatshini we-CNC ukusuka kwi-aluminium 6061 yayigqibelele ngokwemilinganiselo. Kodwa phantsi komthwalo, ibonise ukuthambeka okuncinci esingakhange sikulinganise, kubangele utshintsho olungachanekanga. Kwafuneka sibuyele umva, kungekhona kwimodeli yeCAD, kodwa kwizinto eziphathekayo. Ukutshintshela kwi-7075-T6 aluminiyam kunye nokongeza ubambo olufihlakeleyo esilubone kwindawo yelori enzima yayisombulula. Iprototype ibingelokusilela; yayilinyathelo eliyimfuneko kwinkqubo yokuxilonga.
Ukuveliswa kwevolumu ephantsi-mhlawumbi i-50 kwi-200 iziqwenga-yindawo emnandi kule niche. Ayikonga ukuba isitampu esikhulu sife. Apha kulapho iinkqubo ezifana nokuphosa ukungunda kweqokobhe, apho iQSY isebenza khona, ikhazimle kumalungu e-ferrous. Ufumana ukugqiba okuhle komphezulu kunye nokuzinza komda kwiijiyometri ezintsonkothileyo ngaphandle kweendleko ezigqithisileyo zezixhobo zokuphosa zokufa ngokupheleleyo. Kubaleka 100 bespoke iiadaptha zokuxhoma iialternator kwizithuthi eziphucula iinkqubo zabo zombane, ibiyeyona ndlela isebenzayo. Enye indlela ibikukwenza umatshini ngamnye ukusuka kwibhloko eqinileyo, ebenokuliphinda kathathu ixabiso.
Ixabiso lokwenyani alisoloko likwixabiso leyunithi. Ikwisiqinisekiso. Uwavavanya njani amaqhekeza angama-50? Awunakuzifaka zonke ezibhasini unyaka wonke. Uxhomekeke kwizatifikethi zemathiriyeli, uhlolo olungqongqo lwemilinganiselo kwisicwangciso sesampulu, kwaye, ngenkohlakalo, ukuvavanya ngokutshabalalisayo iiyunithi ezimbalwa ukusilela ekuqinisekiseni umda wokhuseleko. Ayifezekanga kodwa iyimfuneko.
Ukudityaniswa kweentloko ezibuhlungu: Iyalingana, kodwa ayisebenzi yingxaki
Ezona ntsilelo zinkulu aziphumi kwiindawo ezaphukileyo; basuka kwiindawo ezilingana ngokugqibeleleyo ebhentshini kodwa zibangela imiba kwinkqubo. Umzekelo wakudala wawuseti yesiko, izibiyeli zealuminiyam ezikhaphukhaphu zeyunithi encedisayo yeHVAC kuphahla lwebhasi. Zazomelele ngokwaneleyo, zikwazi ukumelana nomhlwa, kwaye zibotshelelwe kakuhle. Nangona kunjalo, asikhange siphendule ngesantya esahlukileyo sokwandiswa kwe-thermal phakathi kwesibiyeli se-aluminiyam kunye nophahla lwentsimbi. Emva kwehlobo lemijikelo ye-thermal, iintanda zoxinzelelo ziye zavela kuphahla lwentsimbi olujikeleze imingxuma yebholiti. Isibiyeli sasilungile; isakhiwo encanyathiselwe kuso sasingekho. Isifundo ekucingeni kwinqanaba lenkqubo, esifundwe kabuhlungu.
Enye indawo yokudibanisa kunye nokunxiba okukhoyo. Ukutshintsha into egugileyo kingpin bushing kunye nentsha, in-spec inxalenye ngamanye amaxesha ikhokelela ekudibaneni okuxekethileyo kuba indlu ecinezela kuyo nayo igugile. Isisombululo esingesiso esiqhelekileyo apha sinokuba bubushing obugqithisileyo kancinane okanye inkqubo yeshim enamacandelo amabini, into ongasoze uyifumane kwincwadana. Ngolu lungelelaniso olulungelelaniswa endle olwahlula umboneleli ngeenxalenye kumboneleli wezisombululo.
Unxibelelwano kunye neetekhnoloji zolondolozo lubalulekile. Ifoto emfiliba yenxalenye eyaphukileyo evela kwifowuni yomkhandi, kunye nomlinganiselo weteyiphu ecaleni kwayo, ihlala iyindawo yokuqala. Ufunda ukubuza imibuzo ethile: Ngaba indawo yokukhwelana inxitywe? Ngaba kukho naziphi na iimpawu zokukrala? Ngaba ibilikhefu ngequbuliso okanye kukuqhekeka okucothayo? Iimpendulo zikhokela imathiriyeli kunye nenkqubo yokhetho ngaphezu kwayo nayiphi na incwadi yokufunda.
Ixabiso leQela eliKhethekileyo
Ukwenza oku endlwini kunzima kuninzi lwabasebenzisi beebhasi okanye iivenkile ezincinci zokubuyisela imali. Udinga ukufikelela kwisiseko, ubuchwephesha bokwenza oomatshini, kunye nolwazi lwezinto eziphathekayo. Lo ngumsantsa ozaliswa ngumenzi okhethekileyo. Inkampani efana QSY asiyovenkile nje; baba lulwandiso lweqela lakho lobunjineli. Imbali yabo yeminyaka engama-30 yokuphosa kunye noomatshini ithetha ukuba banokufaka iflegi kwimiba enokubakho kwangoko-njengokucebisa i-engile yedrafti encinci yokutshintsha kwi-casting ukunqanda i-porosity kwindawo enoxinzelelo oluphezulu, okanye ukucebisa indlela yesixhobo esahlukileyo somatshini onzima. isibiyeli steel stainless ukuphepha ukuqina komsebenzi.
Isakhono sabo kuzo zombini i-shell mold kunye nokuphosa utyalo-mali ngundoqo. Ukungunda kweqokobhe lilungile kwiindawo ezinkulu, ezishinyeneyo ezifana nezibiyeli okanye izindlu. Ukuphosa utyalo-mali kukuya kumacandelo amancinci, antsokothileyo kwii-alloys zangaphandle, njengezinto zokunyuswa koluvo okanye iinxalenye zesixokelelwano sesibaso ezifuna iipaseji ezintsonkothileyo zangaphakathi. Ukuba nazo zombini phantsi kophahla olunye, kunye nokugqitywa kwe-CNC, kulungelelanisa yonke inkqubo. Ungalubona uluhlu lwabo lweenkqubo kunye nezixhobo kwiwebhusayithi yabo, https://www.tsingtaocnc.com. Kumntu okhangela la malungu, oko kudityaniswa kunciphisa iintloko zolungelelaniso kunye nezithuba zokuphendula.
Ekugqibeleni, ishishini leendawo zebhasi ezingekho mgangathweni limalunga nokuthembana nokusombulula iingxaki. Asiyonto yokuthengwa kwempahla. Uthemba umenzi ukuba aqonde iimfuno ezingachazwanga-ukungcangcazela, imijikelo ye-thermal, ukuvezwa kweekhemikhali, kunye nenyaniso ekhohlakeleyo yeeshedyuli zokulondolozwa. Iqabane elifanelekileyo alinikezi nje inxalenye yokushicilela; banceda ukucokisa ushicilelo olusekwe kwinto eza kusebenza endleleni. Lowo ngumahluko phakathi kwenxalenye ebuyisela ibhasi enkonzweni kunye nenye eyenza ukufowunelwa kwiinyanga ezintathu.
