Xa iinjineli zichaza a Umzi-mveliso wenkampani yokuphosa ngokuchanekileyo, abagcini nje uku-odola iindawo zetsimbi-bazimisele ukuzinza kwe-dimensional phantsi kwe-1,200 yemithwalo ye-hydraulic ye-psi, i-microstructural consistency kwi-500-unit batches, kunye nokunyamezela kwe-zero kwi-porosity kwi-cobalt alloy nozzles. Nantso ke umgubasi QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. idibana yonke imihla-kungekhona njengento ekhethekileyo, kodwa njengenkqubo yokusebenza eqhelekileyo.
Siye sabona abaphathi bokuthengwa kwempahla belahla ababoneleli abathathu ngaphambi kokufika eQingdao ngenxa yokuba izindlu zabo zepompo ze-AMS 5387 aziphumelelanga kwiimvavanyo zokubola uxinzelelo kwiiyure ze-48. Siye sabukela amaqela oyilo aphinda asebenzisa i-GD&T callouts emva kokuba iinjineli zethu zifake iflegi yokuphazamiseka phakathi kwe-T800 yeziko le-shaft roller ephethwe ubushushu kunye nomgangatho wayo ophantsi-iinkcukacha ezingabonakali kwi-CAD kodwa zitshabalalisa ukuthembeka kwebala. Oku ayingobuchule bethiyori. Yenziwe kwiindlela zokungaphumeleli kwehlabathi lokwenyani: ukuqhekeka kwe-thermal ngexesha lokupholisa isanti-cast, amanqaku encoko kwizihlalo zevalvu ezenziwe ngoomatshini be-CNC, ubunzima obungahambelaniyo kwiiplagi ze-cobalt-nickel alloy emva kokuguga.
Indawo yabo ethobela i-ISO e-Qingdao isebenza njengenkqubo enye edityaniswe ngokuqinileyo-ingengamacandelo ahlukeneyo okuphosa kunye noomatshini, kodwa ukuhamba komsebenzi omnye apho ukuphosa izibonelelo zokunciphisa ukondla ngokuthe ngqo kwimbuyekezo ye-CNC yendlela yesixhobo. Xa umthengi ethumela umzobo wezindlu zepiston pump cylinder, iqela liqinisekisa ubukhulu bodonga ngokuchasene nokulinganisa ukuqinisa * phambi * kokwenziwa kokungunda. Bakhetha imathiriyeli ekrwada hayi ngebakala lodwa, kodwa ngokulandelwa kweqashiso lobushushu eliqinisekisiweyo-yonke ibha yentsimbi engenasiphene ineengxelo zovavanyo lokusila ezibhekiselwe kwidatha yayo yokugqibela ye-CMM yokuskena. Akukho bhetshi idlulayo kuhlolo lokugqibela ngaphandle komlinganiselo obonakalayo wemigangatho yokutywina ebalulekileyo kunye novavanyo olusebenzayo kwiirigi zehydraulic ezakhiwe ngokwesiqhelo eziphindaphinda iimeko zenkonzo.
- I-cobalt-nickel superalloys: Imilomo ye-AMS 5387 enobunzima be-Rockwell C 42–46, ibanjwe ukuya ku-±0.005 mm kwi-300 mm yedayamitha
- Iintsimbi kunye neentsimbi zokusakha: Isiseko sempompo esakhiwe ngesanti esinomatshini othe tyaba ≤0.02 mm/m, ukupheliswa koxinzelelo lwangaphambili
- Amacandelo e-CNC-oomatshini: I-Multi-axis contouring ye-winch center shaft rollers, kuquka namazinyo egiya aqinileyo kunye nomphezulu wejenali yomhlaba
- Iinxalenye zenkqubo yeHybrid: Iiplagi ze-cobalt alloy-cast-cast alloy zigqitywe nge-electrochemical polishing ukwenzela ukuxhathisa umhlwa kwiindawo ezimuncu zegesi
Abanye banokuphikisa ukuba ukuchaneka okuthe tye elunxwemeni akunakuhambelana namaxesha okukhokela aseYurophu okanye inkqubo yoqeqesho yaseJapan. Nangona kunjalo, ukucwangciswa kwemveliso ye-Qingdao ebhityileyo ibandakanya ukucwangciswa kwe-buffer-free prototype run kunye ne-double-source logistics yokuhanjiswa kwe-North America-impahla yokuthuthwa ngomoya ibhukishwe kwangaphambili, amaxwebhu amasiko aqinisekisiwe kwangaphambili. Abaphathi beeprojekthi zabo abalindi ukuba ii-RFQ zibuze imibuzo; bafaka iflegi yomngcipheko wokwenziwa ngexesha lokuphonononga umzobo wokuqala: "Le 0.3 mm ye-fillet radius kumzimba wevalvu yakho iya kubamba intsalela yesanti-ngaba sinokunyuka ukuya kwi-0.5 mm ngaphandle kokuchaphazela ukuhamba kwe-dynamics?" Olo hlobo longenelelo luthintela i-$ 12,000 ekusebenzeni kwakhona ngomyalelo womthamo ophakathi.
Yintoni eyahlulayo kwi-generic foundries kukudibanisa ngokuthe nkqo kunye nenjongo. Abakhupheli ngaphandle unyango lobushushu. Abayi kugqitywa kwikontraka engaphantsi. Yonke iplagi ye-cobalt alloy ingena kwisisombululo esingaphakathi endlwini, ilandelwa kukupholisa komoya okulawulwayo kunye nokujongwa kabini ngemephu yobulukhuni. Yonke into yokusatywa kwentsimbi engenastainless ifumana uhlalutyo olubonakalayo kwiibhilithi ezingenayo *kunye* novavanyo lwentlantsi yasemva komatshini kumphezulu wokugqibela. Ukulandelwa okugcweleyo kuthetha ukutsalela phezulu kwi-log yesithando somlilo, i-tank yokucima i-curve yeqondo lokushisa, kunye nengxelo ye-CMM yayo nayiphi na inxalenye ye-serial-numbered ethunyelwe e-Rotterdam ngoLwesibini odlulileyo.
Ukuba ufuna i Umzi-mveliso wenkampani yokuphosa ngokuchanekileyo ephatha i-GD & T njengento yokuhlobisa kodwa njengenkontileka, ejonga isiqinisekiso sezinto eziphathekayo njengento engenakuxoxisana-kungekhona amaphepha okuzikhethela-kwaye ihambisa iivalvu zoxinzelelo ezibamba i-200 bar kwi-10,000 cycles ngaphandle kokuvuza, ngoko ukulungelelaniswa kobugcisa kubaluleke ngaphezu kwejografi. Amandla abo akakho ekubangeni amandla “odidi lwehlabathi”, kodwa ekubonakaliseni oko ngeerekhodi zohlolo ezibhaliweyo, ukuphinda imiyalelo evela kwiTier 1 hydraulic OEMs, kunye namacandelo afakwe kumaqonga e-oyile aphesheya kolwandle apho ukutshintshwa kuthetha i-2M yezigidi ngexesha lokuphumla. Ngexesha elizayo uyilo lwakho lufuna ukuchaneka kwe-sub-0.01 mm kwindawo yempompo esekwe kwi-cobalt, buza ukuba umthengisi wakho ulinganisa ukushwabana-okanye unethemba nje lokona.
