Xa iinjineli zichaza a intsimbi ekhethekileyo yenxalenye yefektri, abakhangeli nje omnye umthengisi wesinyithi. Bakhangela iqabane eliqondayo ukuba kutheni i-AMS 5387 i-cobalt alloy pump housings iqhekeka phantsi kwebhayisikile ye-thermal-okanye indlela i-T800-based nozzles igcina ngayo ubunzima kwi-800 ° C ngelixa ixhathisa i-sulfid kwindawo yegesi emuncu. Elo nqanaba lokuqonda aliveli kwiikhathalogu okanye kwiinjini zokucaphula ezizenzekelayo. Ivela kwizandla kumava omatshini woxinzelelo lweevalvu ezibona i-420 bar imihla ngemihla, ukuphosa izindlu ze-piston pump cylinder ezinobunzima bodonga ngaphantsi kwe-4.2 mm, kunye nokuqinisekisa ukubizwa kwe-GD & T kwii-winch center shaft rollers apho ± 0.015 mm ukuphuma kuchaphazela ngokuthe ngqo ubomi be-cable spooling.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza ngolu hlobo—hayi njengevenkile yemisebenzi, kodwa njengolwandiso lweqela lobunjineli. Ngokusekwe eQingdao, eTshayina, inkampani yakha isidima sayo ekusombululeni iingxaki abanye abakuphephayo: iinxalenye ezenziwe kwi-superalloys ezinenyongo kwizixhobo eziqhelekileyo ze-carbide, iijometri ezifuna ngaxeshanye i-5-axis contouring kunye ne-microstructure elawulwa ngubushushu, kunye neendibano apho ukuxhathisa umhlwa kufuneka kuhlalisane kunye namandla okudinwa emva kwe-50,0000000000 ye-hydrauliccycle. Indawo yayo ehambelana ne-ISO ayilungiselelwanga umthamo-ilungiselelwe ukuphindaphinda kwizicelo eziphezulu: iindawo zokulawula i-oilfield, ii-winch hydraulic zasolwandle, kunye ne-high-pressure reciprocating pump systems kulo lonke elaseNyakatho Melika, iYurophu, kunye ne-Asia-mpuma ye-Asia.
Izakhono ezintathu zohlula oku intsimbi ekhethekileyo yenxalenye yefektri ukusuka kubenzi benjongo jikelele. Okokuqala, ubuchule bemathiriyeli ngaphaya kwedatha yedatha. Iinjineli azikhethi nje "insimbi engenasici" -zikhetha phakathi kwe-F51 i-duplex ye-chloride yokuchasana ne-pitting, i-17-4PH yokuqina kwe-shaft-hardened, okanye i-cobalt-nickel ye-T800 encibilikisiweyo yokuxhathisa ukhukuliseko kwiimpompo ze-abrasive slurry. Imithombo ye-QIANGSENYUAN eqinisekisiweyo ye-ingots, iqinisekisa i-chemistry nge-ASTM E1479, kwaye isebenzisana ngokuthe ngqo kunye ne-metallurgists ukulungisa ubungakanani bengqolowa kunye nomxholo we-delta ferrite-kuba i-0.3% ye-nitrogen inokutshintsha amandla okuvelisa nge-110 MPa kwi-duplex castings.
Okwesibini, ukuhlanganiswa ngokuthe nkqo okuphelisa iimpazamo ze-handoff. Uninzi lwababoneleli abakhuphela ngaphandle, ukwenza oomatshini, kunye nokugqiba. Apha, iiplagi ze-cobalt alloy-cast cast zihamba ngokuthe ngqo ukusuka kwisithando somlilo ukuya kwiiseli ze-CNC ezixhotyiswe ngezixhobo zokubona amandla-akukho kulungiswa kwakhona, akukho kutshintsha kwedatum. Iziseko zempompo eziphoswe ngesanti zithomalalisa uxinzelelo phambi komatshini orhabaxa, emva koko ukugaya okokugqibela koomatshini kulinganiswe yonke imihla nge-laser interferometers. Ukugqitywa komphezulu akuzozinto zicingelwayo: iRa 0.4 µm isemgangathweni kumphezulu wokutywina wevalvu; electropolished 316L impumelelo <0.2 µm kwiimpompo ze-diaphragm zamayeza. Inyathelo ngalinye lidibana nomsebenzi osebenzayo-hayi nje ukuthobela.
Okwesithathu, ulawulo lomgangatho olwakhelwe ekuhambeni komsebenzi-lungabotshwanga ekugqibeleni. Imathiriyeli engenayo ifumana isiqinisekiso se-spectrographic phambi kokuba kukhululwe. Iitshekhi ezingaphakathi kwinkqubo zisebenzisa oomatshini bokulinganisa abalungelelanisiweyo abacwangciswe ngeemodeli ze-CAD zabathengi-hayi iitemplates eziqhelekileyo. Uhlolo lokugqibela lubandakanya uvavanyo olusebenzayo: izindlu zokuvavanya uxinzelelo ukuya kwi-1.5 × uxinzelelo lokusebenza, ukuqinisekiswa kwe-torque kwiiplagi ezifakwe kwi-threaded, kunye nokuhlolwa kwedayi kuzo zonke iindawo ezibalulekileyo ze-weld. Ukulandela umkhondo akukhethi-kufakwe ngaphakathi. Ibhetshi nganye iphethe ithegi enekhowudi ye-QR edibanisa iicerts zemathiriyeli ekrwada, iilog zokuphatha ukushisa, iingxelo zeCMM, kunye nokusayinwa kwabaqhubi. Xa i-OEM yaseYurophu ifuna ukulandeleka okupheleleyo kwe-ASME BPVC yeCandelo VIII kwivalve yesitofu samanzi olwandle, uxwebhu lwalusele lulungile phambi kokuba kugalelwe okokuqala.
Imiqobo yehlabathi yokwenyani ibumba zonke izigqibo. Umxhasi waseMntla Melika wayefuna iinxalenye zempompo ze-120 AMS 5387 kwiiveki ezisibhozo-kodwa uyilo lwazo lokuqala lwalufuna ukuseta ezintlanu kunye neeyure ezili-14 kwisiqwenga ngasinye. Iqela lobunjineli be-QIANGSENYUAN licebise indawo ehlaziyiweyo yesango lokuphosa kwaye yongeza ii-angles eziqulunqiweyo ezinqumla i-setups zibe zimbini kunye nexesha lokujikeleza kwiiyure ze-6.2-ngaphandle kokuncama uxinzelelo lokuqhuma. I-winch roller yentsimbi yomnye umthengi ayiphumelelanga emva kweenyanga ezili-18 kwinkungu yetyuwa elunxwemeni. Uhlalutyo lubonise uhlaselo lwe-intergranular ecaleni kweendawo ezichatshazelwe bubushushu ukusuka kwi-annealing engafanelekanga yasemva kwe-weld. Isisombululo sasingelona iindonga ezityebileyo-yayitshintshela kwi-centrifugally cast F22 chrome-moly kunye namazinga okupholisa alawulwayo kunye nokuqinisekisa ukuxhathisa ukwazisa ngovavanyo lwe-ASTM A262 Practice E.
Yile ndlela a intsimbi ekhethekileyo yenxalenye yefektri ufumana ukuthenjwa: ngokuthetha ulwimi lweendlela zokungaphumeleli, hayi nje ukunyamezelana. Ngokuphatha i-GD&T hayi njengomhombiso kodwa njengemephu esebenzayo. Ngokwazi ixesha lokutyhala umva kumzobo-kwaye nini ukufumana iindleko ukuhlangabezana nefestile yokuhambisa egcina i-rig isebenza. I-QINGDAO QIANGSENYUAN TECHNOLOGY ayenzi malungu. Inikezela ngokuqiniseka komgangatho, ukuhambelana kwe-metallurgical, kunye nokuthembeka kokusebenza-kwishedyuli, ngokwe-spec, kwaye iyalandeleka ukuya kwi-batch enyibilikayo. Kwiinjineli ezibone "i-stainless" i-corrode, "ukuchaneka" ukukhukuliseka, okanye "isiko" ibe sisithethantonye sokulibaziseka-okutshintsha yonke into.
