
Ukuphoswa kwensimbi engenasici kwifektri yezixhobo zamandla kudinga okungaphezulu nje kokuchasa ukubola-zifuna uzinzo lwe-dimensional phantsi kwebhayisikile ye-thermal, imfezeko ye-microstructural kwi-400 ° C +, kunye nokunyamezela kwe-porosity kwiindawo ezinoxinzelelo oluphezulu. Siye sabona izindlu ezintathu ezisileleyo zevalve ye-injini yomoya zibuyile kwisikhululo samandla saseMzantsi-mpuma Asia ngenxa yokuba isiseko silutsibe uvavanyo lwe-ultrasonic kwisango le-weld zone. Yingakho ukucacisa ukuchithwa kwensimbi engenasici kwifektri yezixhobo zamandla kuthetha ukulungelelanisa isayensi yezinto eziphathekayo, ukulawulwa kwenkqubo yokuphosa, kunye nokuqinisekiswa okusebenzayo-kungekhona nje ukuphawula ibhokisi yebakala njenge "CF8M".
Ayizizo zonke iintsimbi zetsimbi ezenza ngokulinganayo phantsi koxinzelelo lwe-thermal cyclic. Kwiinyanga zethu zokugqibela ze-18 zempompo yemveliso yezindlu zempompo ye-oyile ye-offshore kunye nabathengi begesi, utyalo-mali olufakwe kwi-316L lwamacandelo lubonise i-42% yee-microcracks ezimbalwa emva komjikelezo we-5,000 woxinzelelo ngokuchasene neendawo ezilinganayo zesanti. Ngoba? Ukwenziwa kotyalo-mali kuzisa unyamezelo olungqongqo (±0.3 mm vs ±1.2 mm), ukugqiba komphezulu ocolekileyo (Ra 3.2 µm vs Ra 12.5 µm), kunye nokulingana okuziinkozo okugqwesileyo-kubalulekile xa inxalenye yakho ibambelela impompo yebhoyila enentloko ephezulu ehamba kwibhari engama-220.
Ukuchithwa kwesanti kuhlala kusebenza kwiziseko ezinkulu, ezinoxinzelelo oluphantsi-ezifana neziseko zempompo okanye izakhelo zenkxaso yeinjini yomoya-apho ubunzima kunye neendleko zilawula. Kodwa kwiindibano ezijikelezayo, imizimba yevalvu, okanye izindlu zomgibe womphunga, ukuphosa utyalo-mali akunakuxoxwa. Siqinisekisa ibhetshi nganye ngohlalutyo lwe-spectral, uvavanyo lwe-tensile nge-ASTM A743, kunye nokuhlolwa kwe-radiographic kwi-ASME BPVC iCandelo V. Akukho ngaphandle.
"316 stainless" ayikuxeleli nto malunga nokusebenza kwehlabathi lokwenyani. Sibuza imibuzo emithathu ngaphambi kokucaphula: Yintoni ubushushu bokusebenza okuphezulu? Ngaba i-chloride ikhona-nakwi-5 ppm? Ngaba icandelo lifumana ukudinwa koomatshini okanye umthwalo nje omileyo?
Siyala amaqashiso ezinto ezikrwada ngaphandle kweengxelo zovavanyo lokusila ezibonisa izinto zomkhondo-ingakumbi isulfure (<0.015%) kunye neoksijini (<0.002%). Ixesha lokuphumla lomnye umthengi weenyanga ezili-12 libuyele emva kwisulfure ephakamileyo ebangela ukukrazuka okushushu ngexesha lokwenziwa komatshini wokugqibela. Eso sifundo satshintsha inkqubo yethu yokuhlola engenayo-kunye neyabo.
Uninzi lweentsilelo azenzeki ekusalweni-kodwa kujongano phakathi kokusalwa kunye nomatshini. Umzimba wevalve yesanti unokudlula i-NDT, kodwa i-warp 0.15 mm ngexesha lokusila i-CNC ngenxa yoxinzelelo olushiyekileyo. Sisusa loo mngcipheko ngokulawula ikhonkco eligcweleyo: ukuphosa → unyango lobushushu lokunciphisa uxinzelelo → ukwenza amatshijolo arhabaxa → ukuguga → ukugqibezela umatshini → uqinisekiso lweCMM.
Indawo yethu ehambelana ne-ISO iqhuba olu landelelwano phantsi kophahla olunye. Silinganisa yonke into ebalulekileyo ngeegeyiji zomoya ezilinganisiweyo yonke imihla; qinisekisa ukujula kwezikhondo zevalvu usebenzisa izithelekisi zokukhanya; kunye nokuqina komphezulu wemephu kuzo zonke iindawo eziphathwe ubushushu kunye nabavavanyi abaphathwayo beRockwell. Xa umxhasi waseYurophu wayedinga izindlu ezingama-48 zerhuluneli yomoya efanayo eziziswe kwiiveki ezili-11, sakha iipateni, sagalela, sasebenza ngoomatshini, saza savavanywa—zonke zingaphakathi endlwini. Akukho handoffs. Akukho lunxibelelwano. Akukho ziliphu zeshedyuli.
Oku akukho lula-yi-physics. Ukwenza umatshini wokuphosa ngaphandle kokwazi usasazo loxinzelelo lokuphoswa kufana nokulungisa i-injini evale amehlo.
Ungasithumeli ifayile yeCAD kwaye ulindele ukucaphuna. Zisa ezi zinto zine kuphononongo lobunjineli:
Siza kuphendula kwiiyure ze-48 ngeempendulo zokwenziwa-kuquka iingcebiso ezifana nokufudusa icandelo elincinci lodonga ukuze ugweme ukuncipha okanye ukongeza i-angle eyidrafti yokunciphisa amandla okukhululwa kwe-mold. Yiloo ndlela insimbi engenasici kwifektri yezixhobo zamandla ihamba ukusuka kwinkcazo ukuya ekusebenzeni okuthembekileyo.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yakha iindawo ezisindayo-hayi ukuhlangabezana ne-spec. Ugxininiso lwethu luhlala lumxinwa: ukuchithwa okuchanekileyo kwiinkqubo ze-hydraulic, i-oyile kunye nezixhobo zegesi, kunye neendibano zempompo zobunjineli apho ukusilela kungenakuzikhethela. Asileqi umthamo. Sisombulula iingxaki ze-dimensional, metallurgical, kunye nokusebenza-ukuqala ngokuthulula kokuqala.
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