Xa iinjineli zicacisa izisombululo zefektri yentsimbi, azithengi nje iinxalenye-zikhusela isidima solwakhiwo phantsi koxinzelelo lwe-hydraulic yeebha ezingama-350, uzinzo lwedimensional emva kwemijikelo ye-thermal eyi-10,000, kunye nokungaguquguquki kwesinyithi kwiibhetshi zeeyunithi ezingama-500. Kungenxa yoko le nto "ifektri ye-steel casting foundry" ayilogama lokukhangela eliqhelekileyo-sisihluzo esichanekileyo. Abathengi kwi-oyile kunye negesi, ii-hydraulics ezihambayo, kunye nokuveliswa kwempompo yoxinzelelo oluphezulu abanyamezeli ukwahluka kobunzima bodonga lwezindlu zesilinda, ukuqina kwesitulo sevalvu, okanye ubume benkozo ye-cobalt-alloy. Bafuna amaqabane aphatha i-ASTM A216 WCB njengendawo yokuqala-kungekhona umgca wokugqibela.
E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Siphose phezu kwe-17,000 yentsimbi kunye namalungu ensimbi ecocekileyo ukususela ngo-2018-nganye ixhomekeke kuhlolo oluthathu: ukuqinisekiswa kwezinto ekrwada (inombolo yobushushu efakiweyo), ukuqinisekiswa kwe-CMM kwinkqubo ebalulekileyo ye-GD & T datums ye-hydrauilgst, i-hydraulic datums yokugqibela kunye ne-hydraulic datums. Siye sabona abathengi benqaba iinxalenye ze-± 0.08 mm zokuphambuka kwi-piston pump housings-kungekhona ngenxa yokuba umzobo wawuvumela, kodwa ngenxa yokuba i-extrusion ye-seal ye-real-world iqala kwi-± 0.05 mm. Kulapho udibaniso oluthe nkqo lubalulekile: ukugalelwa kwesanti, unyango lokunciphisa uxinzelelo lobushushu, ukugqiba i-CNC ye-multi-axis, kunye nokupasa konke kwenzeka phantsi kophahla oluqinisekisiweyo lwe-ISO 9001. Akukho handoffs. Akukho batch-to-batch ialloy drift. Akukho msebenzi wokuqikelela kumandla okuqina emva kokuqhekeka okuncinci okwenziwe ngoomatshini.
Uninzi lweentsilelo zefektri yokwenziwa kwentsimbi zibuyela emva kwinqanaba elinye: ukuphatha ukuphosa kunye nomatshini njengeenkqubo ezahlukeneyo. Kodwa i-420HB yomzimba wevalve yentsimbi engenaziphene owenziwe ngomatshini kwisanti engenamasango engcakazayo uphuhlisa uxinzelelo olushiyekileyo oluvala umphezulu wokutywina ngexesha lokujika kokugqibela. Siyicombulula le nto ngokuyila ngokudibeneyo iinkqubo zokungena kunye neendlela zesixhobo somatshini-ukusebenzisa ukulinganisa ukuqikelela ukugqwesa ngaphambi kokugalelwa kokuqala. Kwi-AMS 5387 cobalt alloy pump parts, sifudumeza iimolds zangaphambili ukuya kwi-220 ° C kunye nokulawula amazinga okupholisa ngaphakathi kwe-± 5 ° C / iyure ukuphepha ukuxhamla kwesigaba se-sigma. Emva koko, endaweni ye-rough-machining hot, silinda iiyure ze-72 post-post-cast for full stress relief-ukusika ixesha lokugqibela le-machining nge-30% ngelixa ubambe ± 0.03 mm ukunyamezela kwendawo kwi-8-mm ububanzi bokufumana izikhonkwane.
Nantsi into eyahlula amandla emveliso yentsimbi ethembekileyo kwimveliso yorhwebo:
- Ukulandeleka kwezinto eziphathekayo kubhakiwe: Zonke iinqanawa ze-T800 ezisekelwe kwi-cobalt ezineengxelo zovavanyo lokusila, iilogi zonyango lobushushu, kunye nohlalutyo lwe-spectral-ezidityaniswe ne-ID yayo ekhethekileyo ye-QR-coded lot
- I-GD & T-imveliso yokuqala: Siqinisekisa imizobo ukwenzela ukwenziwa *phambi* kokucaphula—ukuhlaba ikhwelo kwii-callouts ezingenakwenzeka ezifana “nendawo yokwenyani Ø0.05 mm xa kuthelekiswa nedatum B, engumphezulu wokuphosa ongenziwanga ngoomatshini”
- Ubuchule benkqubo yeHybrid: Ukwenziwa kwesanti yejiyometri yesixa + utyalo mali lwemilomo ebhityileyo eneendonga + CNC yemigangatho esebenzayo-zonke zilungiselelwe indawo enye yosapho
- Akukho "standard" alloys ngaphandle kokuqinisekiswa: I-WCB yethu yokuphosa idibana ne-ASTM A216 * kwaye * ivavanywa nge-ultrasonic nge-ASTM E186 kumacandelo abalulekileyo> 50 mm ubukhulu
Abanye bacinga ukuba ukujulwa kwentsimbi engatyiwa ngokuzenzekelayo kuxhathise umhlwa. Kodwa siye savavanya i-316 yezindlu ezingenasici kwiindawo zerhasi emuncu-kwaye safumana ukuqaliswa kwe-pitting ngaphakathi kweeyure ze-48 xa ulwahlulo lwe-chromium lugqithise i-0.3% kwiingalo ze-dendrite. Yiyo loo nto sifumana i-316 ye-ingots eqinisekisiweyo nge-≤0.02% isulfure kwaye senze uvavanyo lwe-intergranular corrosion nge-ASTM A262 Practice E kuwo wonke ubushushu. Xa umxhasi waseYurophu efuna i-winch center shaft rollers kwi-cranes ye-offshore, satshintsha ukusuka kwi-4140 ukuya kwi-ASTM A487 iBanga le-CA6NM elingenasici-ukongeza i-22% yobomi bokukhathala kwi-120 ° C yokushisa yokusebenza, iqinisekiswe ngovavanyo lwe-torsional 500,000-cycle.
Ukuthembeka kwimveliso yemveliso yentsimbi yentsimbi ayifezekiswa ngonyamezelo olungqongqo kuphela. Yakhelwe kwiiprothokholi zokukhetha izinto, i-gating design fiziksi, amaxesha okuthambisa ubushushu, kunye nokuqina kokuhlolwa. Kwi-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Silinganisa impumelelo ngokusilela kwintsimi engu-0 kwiivalvu zoxinzelelo ezifakwe kwiinqwelo zokuqhekeka zaseMntla Melika-kunye nemiyalelo ephindayo evela kwi-OEMs yempompo yaseMzantsi-mpuma ye-Asia ephicotha inkqubo yethu rhoqo kwiinyanga ezili-18. Umzi-mveliso wentsimbi yokugalela intsimbi oyikhethayo kufuneka uphathe icandelo lakho hayi njengento yokuphosa, hayi njengenxalenye yomatshini, kodwa njengonxibelelwano olubalulekileyo lwenkqubo phakathi kwamandla olwelo kunye nokushukuma koomatshini. Oko kufuna okungakumbi kunezixhobo. Ifuna uqeqesho olubhaliweyo, uxanduva lokuphendula nge-metallurgical, kunye nokuzimisela ukuthi "hayi" kumzobo ngaphambi kokuthi "ewe" kumhla wokuhanjiswa.
