Lokacin da injiniyoyi suka bayyana wani Incoloy mai wanki don yanayin zafi, high-chloride, ko m-sabis yanayi, ba kawai siyan fastener ba ne - suna zabar shinge mai mahimmanci a kan gazawar bala'i. Masu wanki masu juriya da lalacewa waɗanda aka yi daga Incoloy gami-musamman maki kamar Incoloy 800, 825, da 925—dole ne su riƙe kwanciyar hankali mai girma, ƙarfin samar da ƙarfi, da amincin saman bayan shekaru na fallasa ga kafofin watsa labarai masu tayar da hankali. Shi ya sa ake samowa daga ƙwararru incoloy washers factory al'amura fiye da farashi kadai.
Me ya sa ba za a iya fitar da ƙwararrun Material ba
Mun ga ayyuka da yawa sun tsaya cak saboda mai siye ya kula da Incoloy kamar bakin karfe. Ba haka ba ne. Incoloy alloys sun ƙunshi 30-45% nickel, da chromium, molybdenum, da jan ƙarfe-kowane kashi a hankali daidaitacce don tsayayya da damuwa-lalata fatattaka (SCC) da rami a cikin ruwan teku, H₂-laden mai koguna, ko caustic sinadaran sarrafa Lines. Amma wannan abun da ke ciki yana sa injin ɗin ke da wahala: taurin aiki yana faruwa cikin sauri, ƙarancin zafin jiki ba shi da ƙarfi, kuma sawar kayan aiki yana haɓaka ba tare da madaidaicin ƙimar abinci ba, dabarun sanyaya, da sarrafa ƙarfi.
A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Muna injin incoloy washers akan cibiyoyin CNC masu yawan axis waɗanda aka daidaita don manyan ayyuka na superalloy-ba a sake sabunta injina na gaba ɗaya ba. Muna amfani da abubuwan da ake sakawa na carbide tare da geometries mai rufaffiyar PVD waɗanda aka inganta don abubuwan haɗin nickel, kuma muna inganta kowane tsari akan ASTM B408 (Incoloy 800), ASTM B423 (Incoloy 825), da NACE MR0175/ISO 15156 yarda inda ake buƙata. Ana tabbatar da takaddun shaida mai shigowa kafin yankewa. Babu ware.
Haɗin Kai Tsaye yana nufin Ƙaƙƙarfan Aiki
Wasu masu ba da kaya suna siyan jabu na jabu na Incoloy kuma su juya su zama masu wanki. Wasu sun dogara da maganin zafi na ɓangare na uku ko wucewa. Wannan rarrabuwar kawuna yana haifar da sauye-sauye-a cikin tsarin hatsi, saura damuwa, da daidaiton Layer oxide. Mai wanki na iya haɗuwa da kauri na ƙima amma ya gaza ƙarƙashin ɗorawa na keke saboda damuwa na ciki ba a sami sauƙi ba.
Kayan aikinmu yana ɗaukar cikakken sarkar: takardar shaidar Incoloy billet → warwarewar warwarewa → daidaitaccen juyawa da zaren → sanyaya mai sarrafawa → wucewa ta ƙarshe ko electropolishing → CMM dubawa ta ASME Y14.5 GD&T. Don aikace-aikacen da ke buƙatar sifili micro-cracks-kamar ƙungiyoyin bawul ɗin subsea ko gidajen famfo na teku-muna ƙara gwajin ultrasonic (UT) akan 100% na kuri'a sama da 25 mm OD. Abubuwan ganowa sun haɗa da adadin kuri'a, bincike na narkewa, rajistan zagayowar maganin zafi, da ID na ma'aikaci-duk an adana shi tsawon shekaru 10+.
Wannan ba aikin injiniya ba ne. Yana da yadda muke guje wa kiran da karfe 2 na safe lokacin da shukar desalination na abokin ciniki ya ƙare saboda masu wanki uku na Incoloy 825 sun fashe a ƙarƙashin matsin lamba na 120 ° C.
Ƙuntataccen Ƙira na Duniya na Gaskiya Ba Za ku Samu a cikin Catalogs ba
Abokan ciniki sau da yawa suna tambaya: "Shin za ku iya yin incoloy mai wanki tare da juriya mai laushi 0.05 mm da ƙare 0.2 μm Ra?" Ee-amma kawai idan lissafi ya ba shi damar. Na'urar wanke-wanke (<1.5 mm lokacin farin ciki) warp yayin maganin zafi sai dai idan an goyan bayan kayan aikin al'ada. Manyan OD washers (>120 mm) yana buƙatar jinkirin, matakan sanyaya don hana curling gefen. Kuma nau'ikan zaren suna buƙatar ƙirƙirar zaren maimakon taɓawa a duk lokacin da zai yiwu - taɓawa yana haifar da lalacewar ƙasa wanda ke fara SCC a cikin mahallin chloride.
Muna ba da waɗannan hatsarori yayin nazarin aikin injiniya - ba bayan faɗi ba. Misali, OEM famfo ɗaya na Turai ya nemi M36 × 2 Incoloy 925 washers tare da jurewar diamita ± 0.01 mm. Ƙungiyarmu ta ba da shawarar canjawa zuwa zaren birgima + niƙa bayan-zafi. Sakamako: 40% tsawon rayuwar sabis a cikin sabis na gogewar amine, an tabbatar da bayanan filin watanni 18.
- Daidaitaccen haƙuri: TS ISO 4014 Class 12.9 daidai don kaddarorin inji
- Zaɓuɓɓukan saman: Kamar-mashined (Ra ≤ 0.8 μm), electropolished (Ra ≤ 0.2 μm), ko busasshen fim mai mai (MoS₂)
- Ƙimar gwaji: Gwajin leak na hydrostatic (har zuwa 100 MPa), lalata tsaka-tsaki (ASTM A262 Practice E), da taswirar tauri (HV10 a fadin giciye)
Zaɓan Abokin Hulɗa Na Dama Ba Game da Geography ba — Yana Game da Ladabin Tsari
An incoloy washers factory a Qingdao bai fi na Ohio ko Essen kyau ta atomatik ba. Abin da ke da mahimmanci an rubuta tsarin sarrafa tsari-ba da'awar talla ba. Tambayi mai kawo kaya: Shin suna riƙe da cikakken abin ganowa zuwa injin niƙa? Za su iya nuna rahotannin CMM na kwanan nan? Shin suna yin gwaje-gwajen taurin aiki-ba kawai na ƙarshe ba? Shin ana horar da ma'aikatan su musamman akan ka'idojin sarrafa nickel-alloy?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ya cika waɗannan sharuɗɗan kullun. Muna bauta wa masu haɗa tsarin hydraulic a cikin Jamus waɗanda ke buƙatar takaddun shaida na EN 10204 3.1, masu ginin kayan aikin mai a Texas waɗanda ke buƙatar takaddun API 6A, da OEMs na tekun kudu maso gabashin Asiya waɗanda ke buƙatar bayanan kammala saman DNV-GL. Tsarin mu na ISO 9001: 2015-certified tsarin ba plaque ba ne akan bango - shine yadda muke bibiyar bincike, sarrafa rashin daidaituwa, da rufe madauki akan ra'ayoyin abokin ciniki.
Idan aikinku na gaba ya ƙunshi masu wanki na Incoloy a cikin iskar gas mai tsami, geothermal brine, ko sabis na hydrogen mai ƙarfi, fara da halayen kayan aiki-ba ƙaramin tsari ba. Dama incoloy washers factory yana ɗaukar ƙarfe a matsayin injiniyanci, ba saye ba.
