Mumamva 'gawo lolekezera' ndipo malingaliro ambiri amalumphira molunjika ku mbale yosavuta, yosanja. Ndiwo msampha woyamba. M'dziko lathu la ntchito zolemetsa komanso kupanga makina olondola, chowongolera nthawi zambiri chimakhala chongoyendayenda. Ndi gawo lofunikira kwambiri la mawonekedwe, wogawa katundu, ndipo nthawi zambiri ngwazi yosadziwika yomwe imatsimikizira ngati gulu lonse likhala loona pansi pa kupsinjika kapena kupangitsa kupotoza koopsa. Ndawona ma projekiti ochuluka kwambiri pomwe leveler gawo inali yongoganizira, yotengedwa ngati chinthu chodziwika bwino, zomwe zimapangitsa kuti pakhale zolephereka m'munda. Chowonadi ndi chakuti, kapangidwe kake, zinthu, ndi kumaliza kwake zimatengera dongosolo lomwe limagwira.
Zinthu Ndi Pamene Chiweruzo Chiyambira
Kutola zinthu zopangira chitsulo chowongolera sikungotengera chitsulo. Ndi za kukambirana pakati pa malo awiri. Pakuponyera pampu yayikulu, mungafunike chitsulo cha ductile kuti muzitha kugwedezeka komanso kugunda popanda kusweka. Koma pa chokwera chowoneka bwino chopangidwa kuchokera ku aluminiyamu aloyi, chowongoleracho chimayenera kufananiza ndi kuchuluka kwa kutentha, kapena kusanja kwanu kumayenda ndi kutentha kwachipinda. Tinaphunzira izi movutikira kale.
Ndikukumbukira pulojekiti yoyika injini zapamadzi. Wogulayo anaumirira pazitsulo zosapanga dzimbiri leveler ziwalo kwa kukana dzimbiri, zomwe zinali zomveka m'malingaliro. Koma iwo anatchula kalasi yofanana. Muutumiki, kuchuluka kwa cyclic katundu kuchokera ku injini kunayambitsa kusokonezeka ndi kuyenda pang'ono pamalo olumikizirana. Zosapanga dzimbiri, ngakhale sizimachita dzimbiri zochulukirapo, zimakhala ndi ndulu ndi zozizira pang'ono kuchitsulo cha kholo, kulanda njira yosinthira. Zinali zovutirapo kutumikira. Tidayenera kukankhira chida cholimba chachitsulo cholumikizira kapena chitsulo chamkuwa chapadera pamalowo. Kodi tikuphunzirapo chiyani? Kuwonongeka ndi chinthu chimodzi; tribology ndi ina.
Ndipamene zomwe takumana nazo ndi ma aloyi apadera ku QSY zimayamba kugwira ntchito. Kwa malo otentha kwambiri, tinene mozungulira turbine casing, cobalt-based alloy leveler ingakhale chinthu chokhacho chomwe chimasunga mphamvu zake zokolola. Simungangolowetsamo shimu yotsika mtengo ya carbon steel. Idzakwawa ndikupunthwa, ndikutaya kuyanika konse. Webusaiti ya Qingdao Qiangsenyuan Technology Co., Ltd. (https://www.tsingtaocnc.com) imatchula ntchito zawo ndi faifi tambala ndi aloyi a cobalt, zomwe sizongowonetsa. Imalankhula kuthana ndi izi zosadziwika bwino, ntchito zapamwamba kwambiri zomwe leveler gawo ndi gawo lofunikira kwambiri pakuchita bwino.
Kulekerera kwa Machining: Mdyerekezi Mwatsatanetsatane
Nayi msampha wina wodziwika: kuganiza kuthyathyathya ndi kusalala. Pansi pa chowongolera cha chida cha semiconductor chimakhala ndi tanthauzo losiyana ndi limodzi la chimango cha zida zomangira. Kufanana, kutsirizika kwapamtunda (mtengo wa Ra), komanso ngakhale mawonekedwe a makina a makinawo ndi ofunika. Pazida zomwe zimakhudzidwa ndi kugwedezeka, nthawi zina timatchula kumalizidwa konyowa kapena kapangidwe kakang'ono kuti tipewe kutsetsereka kwa ndodo.
Ndikukumbukira ndikuyang'ana gulu lazitsulo zamtundu wa CNC. Zosindikizazo zimafuna kusalala kwa 0.05mm kutalika kwake konse. Wopereka katunduyo adapereka magawo omwe amakumana ndi zofananira akayesedwa mozama pa mbale. Koma ikangoyikidwa ndikugwetsedwa pansi, gantryyo imamanga. Nkhani yake? Njira yopangira makina idapangitsa kupsinjika kwamkati. Pamene mphamvu ya clamping idagwiritsidwa ntchito, gawolo linkamasuka ndikugwedezeka pang'ono. Muyeso wosasunthika unali chithunzithunzi cha mkhalidwe wosakhazikika. Tinayenera kuwonjezera gawo lochepetsera nkhawa pambuyo popanga makina ovuta komanso chiphaso chomaliza chisanachitike. Tsopano ndicho cholemba chomwe simupeza pa chojambula chokhazikika.
Uwu ndiye mtengo wakupanga kophatikizana monga momwe QSY ikufotokozera. Kukhala ndi nkhungu ya chipolopolo kapena kuponyera ndalama ndikutsatiridwa ndi makina a CNC m'nyumba amalola kuwongolera njira. Mutha kupanga zojambulazo kuti zikhale pafupi ndi ukonde kuti muchepetse kupsinjika kwa makina kuyambira pachiyambi. Kwa zovuta leveler gawo ndi matumba kapena kugawa kosagwirizana, izi ndizofunikira. Simukungogula chidutswa chopangidwa ndi makina; mukugula chiweruzo cha momwe mungafikire kumeneko.
Pamene Leveler Ayenera Kukhala Wochulukirapo
Nthawi zina, ntchitoyi imasintha. Chowongolera chimakhala chokwera, choyimira kutentha, kapena ngalande ya ma bolt kapena mawaya. Tinkagwira ntchito pa choumitsira chamba cha mafakitale momwe mapazi owongolera adapangidwanso ngati zipinda zopanda kanthu zolumikizira zingwe zamagetsi pansi. Mwadzidzidzi, sikungokhala chipika; ndi msonkhano wopangidwa ndi makina okhala ndi ndime zamkati. Zolinga zamapangidwe zimachulukirachulukira: makulidwe a khoma kuti apangire mphamvu, malo oduka a zingwe, ndikuwonetsetsa kuti makina osinthira masinthidwe sasokonezedwa ndi mkati.
Investment casting ndi gawo la magawo ambiri awa. Mutha kukwaniritsa ma geometries ovuta amkati omwe sangakhale osatheka kapena okwera mtengo kwambiri ndi makina azikhalidwe kuchokera kuzinthu zolimba. Ndondomeko ya ndondomeko ya sera yolondola kwambiri imalola zinthu zophatikizika. Choncho a leveler gawo imabadwa ndi magwiridwe antchito ake, kwenikweni. Kenako, makina a CNC amangoyeretsa malo ofunikira ndi ulusi. Kuyang'ana kuyang'ana kwa QSY pakupanga ndalama zonse komanso kukonza makina a CNC, zikuwonekeratu kuti adapangidwira gawo lamtunduwu, pomwe mawonekedwe ndi ntchito zimalumikizana kwambiri kuchokera pagawo lopanga.
The Installation & Adjustment Reality Check
Kulondola konseku kumatha kusinthidwa pansi pashopu. Chitsulo chosapanga dzimbiri chopangidwa bwino bwino chokhala ndi galasi lomaliza ndi chowopsa ngati chikufunika kusinthidwa m'malo opanda chinyontho. Idzapweteka, idzakhala yovuta kuigwira, ndipo akatswiri adzadana nayo. Zochita ndizofunikira. Nthawi zambiri timawonjezera zinthu monga ma wrench flats, zotsekera nati, kapenanso kung'ung'udza pang'ono pamakono osintha. Kwa zolezera zazikulu, zolemetsa, mabowo okweza kapena ulusi woyika ma bolts amaso ndikofunikira. Izi sizinthu zamaphunziro; amabadwa kuonera installers akulimbana.
Panali mlandu wokhala ndi skid yayikulu ya kompresa. Zosakanizazo zinali zazikulu, zolemera pafupifupi 50kg iliyonse. Mapangidwewo analibe njira yowakweza kuti akhale pamalo ake kupatulapo mwankhanza, zomwe zingawononge ulusiwo. Tinakonzanso kabowo kakang'ono koboola. Chitsulo chodutsa pabowolo chinapatsa ogwira ntchito malo otetezeka okwerapo. Kusintha kwakung'ono, mtengo wa zero mu nkhungu yoponya, koma idapulumutsa maola ogwirira ntchito komanso chiwopsezo. Zotengera? Mapangidwe a leveler gawo sizimachitidwa mpaka mutayenda m'maganizo mumayendedwe ake onse: kagwiridwe, kuyika, kusintha, ndi kukonza komwe kungatheke.
Apa ndipamene zaka 30 za wopanga, monga tafotokozera mu mbiri ya kampani ya QSY, zimamasulira chidziwitso chachinsinsi. Awonapo misampha iyi pama projekiti osawerengeka ndipo atha kupereka malingaliro othandiza omwe amatsekereza kusiyana pakati pa mtundu wa CAD ndi phokoso, phokoso lenileni la fakitale.
Kubwerera ku Core: Ndi Interface
Pambuyo pazigawo zonsezi mu sayansi yakuthupi, zidule zamakina, ndi ergonomics, mumazungulira mmbuyo. Ntchito yofunikira ya chowongolera ndikupanga mawonekedwe abwino, okhazikika pakati pa maiko awiri opanda ungwiro: maziko (omwe sakhala osalala bwino kapena mulingo) ndi makina (omwe amafunikira kuwongolera bwino). Chisankho chilichonse - zinthu, kuuma, kumaliza, geometry - chimakwaniritsa cholinga chimodzi.
Ndi gawo lonyozeka, lomwe nthawi zambiri limabisika kuti lisamawoneke mukamaliza kukhazikitsa. Koma kupambana kwake kumayesedwa ndi ma microns a kupatuka kwa zaka zogwira ntchito, popanda kugwedezeka kwachilendo, muutali wa moyo wa ma bearing ndi magiya. Kufotokozera kapena kupanga a leveler gawo kumafuna njira yoganizira kachitidwe. Inu simukungopanga chipika; mukupanga malo olumikizirana. Ndipo m'makampani olemera, monga anthu aku Qingdao Qiangsenyuan Technology angadziwire, zonse zimakhazikika pamalumikizidwe ake. Kuzipeza bwino ndizomwe zimalekanitsa chithunzi chomwe chimagwira ntchito pamapepala ndi makina omwe amayenda modalirika kwazaka zambiri.
