Akatswiri akamatchula chitsulo choyika jekeseni wa pulasitiki, samangosankha njira - akusankha mgwirizano. Vuto lenileni sikulowetsa zitsulo mu pulasitiki. Ikuwonetsetsa kuti choyikacho chimakhalabe m'malo mwake, chopanda kupsinjika, komanso chosawononga dzimbiri pambuyo pa mizungu 10,000 pansi pa hydraulic pressure. Tawona ma prototypes ambiri akulephera-osati kuchokera ku mawonekedwe osawoneka bwino a nkhungu, koma kuchokera kukukula kosagwirizana ndi kutentha pakati pa choyikapo ndi matrix a polima. Chifukwa chake a zitsulo amaika pulasitiki jekeseni akamaumba fakitale ayenera kuchita zambiri kuposa kuyendetsa makina. Iyenera kukhala mainjiniya olumikizana.
Chifukwa Chake Kuyika Malo Olondola Kumamenya Mold Cavity Tolerance Nthawi Zonse
Zolephereka zambiri zimabwereranso kumtundu umodzi womwe umanyalanyazidwa: coefficient of thermal expansion (CTE) mismatch. Choyikapo chitsulo chosapanga dzimbiri (CTE ≈ 17 µm/m·°C) chimachepa pang'onopang'ono kuposa PEEK (CTE ≈ 35–45 µm/m·°C) pakazizira. Ngati fakitale ikuwona choyikapo ngati chogwirizira-osati chiwongolero chotenthetsera kutentha-gawolo limapindika, chipata chimaundana pakati, kapena mawonekedwe ang'onoang'ono pazitsulo zapulasitiki. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., choyika chilichonse chimakhala chokhazikika kuti chifanane ndi kutentha kwa kutentha kwa utomoni wosankhidwa. Timatsimikizira kukhazikika kwa mbali zitatu: kutentha kwa chipinda, kuyika nkhungu (mwachitsanzo, 120 ° C kwa PPS), ndi ejection pambuyo pozizira (65 ° C). Izi sizongoyerekeza. M'magulu aposachedwa a nyumba zapampu za OEM yaku Europe, kulumpha sitepe iyi kunapangitsa 22% kung'anima pamalo olumikizirana ndi flange - kukhazikika pokhapokha kukonzanso nthawi ya kutentha kwa preheat ndi kuchuluka kwa ma ramp.
Kuphatikiza Koyima Si Buzzword-Ndi Njira Yanu Yopewera Kulephera
Ma suppliers ena amalowetsa kunja. Ena amawayika m'nyumba - koma amagwiritsa ntchito mawu osamveka. QINGDAO QIANGSENYUAN sachita chilichonse. Mayendedwe ake ophatikizika ophatikizika amayambira ndi certified AMS 5387 cobalt alloy bar stock, yodulidwa kutalika pa CNC lathes ndi ± 0.005 mm kubwereza. Kenako pamabwera chithandizo cha kutentha - yankho lomwe limayikidwa pa 1175 ° C, madzi otsekedwa, okalamba pa 850 ° C - otsimikiziridwa ndi spectrometry pa malo ndi mapu olimba. Pokhapokha m'pamene choyikacho chimasunthira kumalo okonzekera kuyeretsa kwa plasma ndikuwongolera pang'ono (Ra 0.8 µm). N’chifukwa chiyani zimenezi zili zofunika? Chifukwa mphamvu yomatira pakuwumba kwachitsulo-insert imagwirizana mwachindunji ndi kufana kwa oxide pamwamba - osati kukhadzula kokha. Timachiyeza. Ochita mpikisano ambiri satero.
- Zoyika za CNC zokhala ndi zida zoyendetsedwa ndi GD&T (malo enieni ≤ 0.02 mm)
- Mbiri yakukulitsa kwamafuta oyenerera pabanja lililonse la utomoni (PPS, PEEK, LCP, PEI)
- Insert-to-mold thermal drift compensation yopangidwa mu cavity offset programming
- Kuwunika kwapang'onopang'ono kwanthawi yeniyeni kumalumikizidwa ndi zipika za kutentha
Simufunikanso "Zowonjezera" - Mumafunikira Kuchita Mwachidwi
Ma valve oponderezedwa, nyumba za silinda za pampu ya pistoni, zodzigudubuza za winch center shaft—izi sizinthu zamtengo wapatali. Ndi magulu ogwirira ntchito pomwe kusanja bwino kwa 0.03 mm mu choyikapo kumatanthawuza kutulutsa chisindikizo msanga kapena chipwirikiti. Mafakitale ena amadzitamandira “zantchito zonse” koma amangopanga ma contract ang’onoang’ono, kukonza makina, kapena plating. Izo zimaphwanya kuyankha. Ku QINGDAO QIANGSENYUAN, injiniya m'modzi ali ndi gawo kuyambira kuwunika kwa GD&T mpaka lipoti lomaliza la CMM. Makasitomala aku North America atanena kuti ma torque amasungidwa mosagwirizana ndi ulusi wosapanga dzimbiri, sitinawalondole mpaka ku nkhungu, koma kukhuthala kosagwirizana pakati pa magulu. Njira yothetsera? Kuonjezera kutsimikizira makulidwe a electrochemical pakuwunika komwe kukubwera-ndikuchepetsa kubweza kwamunda ndi 94% mu Q3.
Chilango chimenecho chimafikira ku zolemba. Choyika chilichonse chimakhala ndi kutsata kwathunthu: nambala ya kutentha, ID ya chipika cha makina, satifiketi yomaliza, ndi tchati chambiri ya kutentha. Palibe chidule cha PDF. Mafayilo amtundu wa data - amapezeka mukawapempha. Makasitomala omwe amatiwerengera akuti kuwonekeratu uku kumachepetsa nthawi yotsimikizika ya NCMR ndi theka.
Mtengo weniweni wa "Zabwino Zokwanira".
Tilankhule manambala. Gawo lowumbidwa lachitsulo la $ 1.20 / pc likuwoneka kuti ndi lopikisana mpaka mutachita ntchito zachiwiri. Makasitomala m'modzi adalipira $0.85 yowonjezerapo pagawo lililonse poyikapo pobowola pamanja chifukwa womupatsa adagwiritsa ntchito zokhala ndi mchenga zokhala ndi ngodya zosagwirizana. Wina adayang'anizana ndi $210,000 pamtengo wokumbukira pomwe plating ya nickel yosakhala yunifolomu pa aloyi yamkuwa imayika zida za galvanic m'nyumba zam'madzi amchere. Kulondola sikuli pamtengo pachipata - kumagulidwa pakulephera kwamunda. Mawu a QINGDAO QIANGSENYUAN akuphatikizanso kutsimikizira kwazitsulo, kuyesa kuzungulira kwa kutentha, ndi kulumikizana kwa gawo loyamba motsutsana ndi mtundu wanu wa CAD-osati zojambula zamkati zokha.
Kuyang'ana m'tsogolo, kufunikira si kwa mafakitale ambiri omwe amapanga zitsulo zoyika jakisoni wapulasitiki. Ndi kwa anthu ochepa, akuthwa kwambiri omwe satenga choyikapo ngati chowonjezera-koma ngati nangula wa msonkhano wonse. Izi zimafuna kudziwa bwino ma superalloys, kuwongolera fizikiki yamitundu yosiyanasiyana, ndikulemba lingaliro lililonse lomwe limakhudza kudalirika kwa magwiridwe antchito. Mupeza kuti kuyang'ana kwambiri ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD-osati m'masiladi otsatsa, koma mumikhalidwe ya Cpk yosindikizidwa pa lipoti lililonse loyendera, ziphaso za AMS 5387 zomwe zimasungidwa ndikutumizidwa kulikonse, ndi mbiri ya ziro pazida 12 zama hydraulic system2022222222.
