Iyo abajenjeri bagaragaje ibice bikozwe mubyuma bya hydraulic, inzu ya pompe, cyangwa shitingi ya winch - ibice bigomba kurokoka umuvuduko ukabije wa bar-300 cyangwa amavuta yuzuye umusenyi wuzuye-ntibakenera gusa uwabitanze. Bakeneye umufatanyabikorwa wabonye igikoma kimwe gikwirakwiza muri AMS 5387 cobalt alloy nozzle kuri 450 ° C. Ninde wapimye microstructural drift hejuru yubushyuhe butanu bwibikoresho bishingiye kuri T800. Ninde uzi neza aho umusenyi utera umusego wihishe - nuburyo CNC irangiza gutunganya imashini ishobora kubishyira ahagaragara mbere yubugenzuzi bwa nyuma.
Niyo mpamvu OEM yisi yose muri Amerika ya ruguru nu Burayi ihora isubira kuri a uruganda rukora ibyuma yashinze imizi ntabwo ari mubunini, ahubwo ni mukugenzura: QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Icyicaro gikuru i Qingdao, iyi ntabwo ari uruganda rusange. Ni ihuriro ryuzuye ryubatswe ryubatswe hafi eshatu zidashobora kuganirwaho-gusubiramo ibipimo muri ± 0,015 mm kuri bores zikomeye, guhuza metallurgjiya mubice, hamwe no gukurikiranwa byuzuye kuva icyemezo cya fagitire mbisi kugeza raporo ya CMM yanyuma.
Imbaraga zabo zitangirana na disipulini. Amavuta ya Cobalt-nikel nka AMS 5387 ntabwo yakozwe-barashutswe. Kwiyongera k'ubushyuhe budahuye hagati y'ibikoresho n'ibikorwa, igipimo cyo gukomera ku kazi hejuru ya 300%, no gutandukanya karbide byose bisaba guhuza n'igihe. QINGDAO QIANGSENYUAN ntabwo itanga uburyo bwo kuvura ubushyuhe cyangwa ngo yishingikirize kumpapuro rusange zitanga amakuru. Ahubwo, bafatanya guteza imbere uruziga rwumuriro hamwe nabacuruzi bafite ibikoresho byemewe, bakemeza buri gice cyinjira ugereranije nubunini bwa ASTM E112 nubunini bwa macrostructure ya ASTM E381, kandi bakagumana urwego rwuzuye rwuzuye - harimo nimero yashonze, itariki yo gusuka, hamwe n’ibiti byo mu kirere. Iyo umukiriya abajije "T800-ihwanye," igisubizo ntabwo ari urupapuro rwerekana - ni inyandiko yanditse igereranya imyirondoro ikaze, irwanya ruswa hagati ya ASTM G28, hamwe nubuzima bwangirika kuri 650 ° C.
Uku gukomera kwagutse mubikorwa. Abatanga ibicuruzwa benshi batandukanya gukina no gutunganya. QINGDAO QIANGSENYUAN ibahuza nkana. Inzu zikozwe mu mucanga zicika intege * mbere yo gusya CNC ikarishye - atari nyuma - kubera ko impungenge zisigaye zigoreka geometrie mugihe cyo guhinduka kwa nyuma. Ishoramari-cobalt nozzles igera hafi ya net-shusho ya casting hamwe na 0.3 mm y'amafaranga yatanzwe, hanyuma wimuke uhindurwe kuri 5-axis ikora hamwe na coolant-binyuze muri spindles hamwe no gukora iperereza. Nta ntoki. Nta gutandukanya ibipimo hagati y'ibikorwa. Nta gusubiramo imirimo. Ibikoresho byabo byujuje ISO bifata kugabanuka, gutunganya imashini, no gukura kwubushyuhe nkibihinduka - ntabwo ari intambwe yonyine. Nuburyo bafite imyanya nyayo kumuhamagaro wa GD&T nko kwihanganira imyanya Ø0.05 mm kuri MMC hejuru ya datum 12 yibiranga inzu imwe ya piston pompe.
Kwizerwa gufatika kugaragara mugutanga - ntabwo ari spes gusa. Abakiriya batanga raporo yigihe cyo kuyobora ku bicuruzwa bito bito (50-500 pcs) kubera ko igenamigambi ry'umusaruro rikoresha ikarita ikora neza, ntabwo igereranya. Mugihe uruganda rukora pompe rwiburayi rwakeneraga imyanya 87 yihariye ya AMS 5387 hamwe na geometrike 17 idasanzwe, itsinda ryakoraga ubwubatsi bumwe: kwemeza ibisobanuro bya GD&T mumasaha 48, gushyira ahagaragara igice cyoroshye cyane gikunze kugoreka mugihe cyo gukemura ibibazo, no gutanga igishushanyo mbonera cyahinduwe kigabanya kwangwa guterwa na 62%. Nta "gushushanya guhagarika" gutinda. Nta minota yanyuma yo guhindura amabwiriza. Ibice bikora gusa, mugihe, hamwe nubugenzuzi bwuzuye-harimo na optique ya kontour scan yuzuye hejuru ya CAD nominal yo gushushanya ikarita.
Urebye imbere, intumbero irakaze - ntabwo yagutse. Barimo gushora R&D mubikorwa bya Hybrid casting-mashini yakazi kubikorwa byinshi-bivanze cyane aho uburyo gakondo bugarukira imipaka: tekereza hagati yubusa utagira ingese hamwe numuyoboro wogukonjesha imbere, urangirira kumurongo umwe ukoresheje ibigo bihindura urusyo. Kwagura ibyemezo bireba umurenge wihariye-ASME B16.34 kumibiri ya valve, API 6A kubikoresho byamazi meza, EN 15085 kubisabwa na gari ya moshi - ntabwo ari ISO 9001 gusa. Ariko intangiriro ntigihinduka: a uruganda rukora ibyuma bipima intsinzi ntabwo muri toni zasutswe, ariko muri zeru zananiranye kumateraniro-ikomeye. Kuberako muri hydraulic sisitemu na pompe zamavuta, kwizerwa ntabwo ari ibintu. Nibisobanuro byonyine bifite akamaro.
