Iyo injeniyeri agaragaje ibice byicyuma cya hydraulic, inzu ya pompe, cyangwa shitingi ya winch - ibice bigomba kwihanganira ± 0.01 mm kwihanganira umuvuduko wa bar-300 - ntibakenera uwabitanze gusa. Bakeneye a uruganda rukora ifu nifu ifata metallurgical idahwitse nkibidashoboka.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora kimwe muri ibyo bigo muri Qingdao - ntabwo ari uruganda rusange cyangwa iduka ryakazi, ahubwo nkumufatanyabikorwa uhuza ibice byingenzi byingenzi. Twabonye abakiriya bagaruka inshuro eshatu hamwe na AMS 5387 yongeye gushyirwaho cobalt alloy nozzles nyuma yo gutsindwa ibizamini byo gusiganwa ku magare ahandi. Buri itera yatwigishije ikintu: guta umucanga byonyine ntibizahindura imiterere yintete mumibiri ya pompe ishingiye kuri T800; Imashini ya CNC mbere yo kuvura ubushyuhe itangiza imihangayiko isigaye; no kurangiza hejuru ntabwo kwisiga-ni itandukaniro riri hagati yamasaha 2000 namasaha 8000 yubuzima bwa pompe ya peteroli na gaze.
Aho Gutera Bihura Imashini Itomoye-Nta guhuzagurika
Abatanga ibicuruzwa benshi batandukanya gukina no gutunganya mumashami acecetse - cyangwa bagatanga imwe rwose. Ibyo bitera icyuho cyamaboko: gutembera kurwego hagati ya-cast na reta zanyuma zakozwe, microhardness idahuye mugice cyinshi, cyangwa GD&T kudahuza mugihe umushinga wo gutora utabaze inzira yo kugera kubikoresho.
Ku kigo cyacu cyujuje ISO, gutera ishoramari, guta umucanga, hamwe no gutunganya imirongo myinshi ya CNC ikora muri sisitemu nziza - ntabwo ari igisenge kimwe. Twataye amazu yicyuma hamwe nigipimo cyo gukonjesha cyagenzuwe kugirango tugabanye gutandukanya pearlite, hanyuma tuyikoreshe kuri santere 5-axis ifite ibikoresho byo gukora iperereza. Kubigize cobalt-nikel, dukoresha vacuum-ishoramari kugirango dukureho ubukana, hanyuma hakurikiraho kugabanya imihangayiko annealing * mbere yo gukora imashini itoroshye - bityo ibice byanyuma bikomeza ukuri mugihe cyo kurangiza.
Uku kwishyira hamwe gutanga ibisubizo byapimwe: • 92% byambere-byatsinzwe bwa mbere kumazu ya pisitori ya pompe ya pompe (ni ukuvuga inganda zingana na 68%)
Impamvu Cobalt Alloys isaba ibirenze "Inzira Zihagije"
Bamwe bashobora kuvuga ko uburyo busanzwe bwo guta ibyuma butagira umuyonga bukoreshwa kimwe na AMS 5387 cyangwa T800. Ntabwo babikora. Cobalt ishingiye kuri superalloys igabanuka bitateganijwe mugihe cyo gukomera. Amashanyarazi yabo yumuriro ni kimwe cya kabiri cya 316 idafite umwanda. Kandi akazi kabo gakomeye kiyongera nyuma ya 0,05 mm yuburebure bwimbitse.
Ibi twabyize inzira igoye kumurongo utari usanzwe wa shaft roller ya winch yimodoka. Ikigeragezo cyambere cyakoresheje karbide isanzwe hamwe na coolant. Ubuzima bwibikoresho bwamaze iminota 11. Ubuso bwubuso bwagaragaye kuri 120 µm zubujyakuzimu. Gukosora? Guhindukira ku bikoresho byifashishijwe na PCD, gukonjesha azote ikonje kuri −196 ° C, no kuyitunganya mu byiciro bibiri bitangiza ubushyuhe - bikabije ku bidukikije, kurangiza nyuma yo guhagarara kuri 20 ° C ± 0.5 ° C mu masaha 4. Igisubizo: iminota 102 yubuzima bwibikoresho, kwangirika kwa zeru, nubuzima bwumunaniro bwongerewe na 3.7 ×.
Urwo rwego rwo kugenzura rukora gusa iyo siyanse yibintu, gukina fiziki, hamwe nogukora imashini zibana mumatsinda amwe yubuhanga - bitanyuze kumurongo wa imeri itatu.
Kwemeza-Isi-Ntabwo ari Impapuro gusa
Impamyabumenyi ifite akamaro - ariko ni amatike yo kwinjira, ntabwo ari garanti. Dufite ISO 9001 na AS9100, yego. Ariko icyangombwa cyane nukuntu ayo mahame asobanura mubikorwa byigice cyawe.
Buri cyuma gikora ibizamini bya ultrasonic kuri ASTM E186, ntabwo bigenzurwa gusa. Buri cyiciro cya cobalt alloy ibona igenzura ryerekana urusyo - kandi tugumana ingero kumyaka 10. Mugihe umukiriya wu Burayi yasabye gihamya ko imibiri yabo ya valve yujuje EN 10204 3.2, ntabwo twohereje impapuro. Twohereje ama coupons nyirizina, ubushyuhe bukorerwa hamwe nibice byakozwe, hamwe na tensile yuzuye, ingaruka, hamwe namakuru akomeye.
Twemeza kandi gukora hakiri kare - ntabwo nyuma yo gukata ibikoresho. Ba injeniyeri bacu berekana amakimbirane ya GD&T mbere yo kuvuga bati: "Uku kwihanganira imyanya bisaba gushakisha kuri datum yimuka ihindura mm 0.15 mm - reka dusubiremo gahunda ya datum cyangwa twongereho datum ya kabiri." Ibyo bizigama ibyumweru-kandi birinda ibicuruzwa byinshi bifite agaciro ka $ 27,000 buri umwe.
Ibyo Mubona Mubyukuri - Kurenga Aka gatabo
A uruganda rukora ifu nifu igomba gukemura ibibazo utaravuga. Dore icyo bivuze mubikorwa:
- Nta "gasanduku k'umukara": Wakira ibishushanyo mbonera, ibishushanyo mbonera, hamwe na gahunda yo kugenzura hamwe na buri RFQ - ntabwo ari igiciro nigihe cyo kuyobora
- Nta gutungurwa kurwego: Ibintu byose byingenzi byapimwe kuri Zeiss CONTURA G2 CMMs, hamwe na raporo zerekana ibice bitandukana - ntabwo ari pass / gutsindwa gusa
- Nta bisobanuro bifatika: Ububiko bubi bwemejwe na AMS 2241, hamwe nubushakashatsi bugera kumubare wubushyuhe no gusesengura ibintu
- Nta roulette yo gutanga: Guteganyiriza ibishushanyo bisobanura prototype itumiza ubwato muminsi 18, umuvuduko wo hagati ugera kuri 99.2% mugihe cyo gutanga (2023 ubugenzuzi bwimbere)
Intego yacu iragufi - sisitemu ya hydraulic, ibikoresho bya peteroli na gaze, ibinyabiziga byubwubatsi, hamwe ninteko yihariye ya pompe. Ntabwo dukora ibyuma bya turbine cyangwa gushiramo ubuvuzi. Ibyo byibandaho bikarishye ubumenyi bwibikorwa byacu: burya ingano yumusenyi igira ingaruka kumyambarire yubuso hejuru yumuvuduko mwinshi, kuki uburyo bumwe bwo kuvura ubushyuhe buteza imbaraga zo guhangana nigitereko cyuma kitagira umuyonga, cyangwa uburyo bwo kwirinda kwangirika kwimiterere yimitsi mumashanyarazi ya cobalt ahura na H₂S.
Niba umushinga wawe utaha urimo kwihanganira gukomera mungingo zigoye - cyangwa ibice bivangavanze aho gukina bisobanura geometrie nini kandi gutunganya bitanga ubuso bukora - ukeneye ibirenze ubushobozi. Ukeneye kugenzura neza ibiba hagati yicyuma gishongeshejwe igice cyarangiye. Nibisobanuro byukuri uruganda rukora ifu nifu.
