
Iyo ba injeniyeri bagaragaje a uruganda rukora umucanga kubice byingenzi byibyuma byubutumwa, ntibategeka gusa guta-barinda umutekano muke munsi yumutwaro wa hydraulic 300-bar, uburinganire bwa microstructure nyuma yo kuvura ubushyuhe, no kutihanganira zeru kubitera muri cobalt alloy nozzles. Nibyo byukuri tubona burimunsi kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Abaguzi benshi bibwira ko guta umucanga bisobanura akazi gahendutse, akazi gake. Ariko mumazu yumuvuduko mwinshi wa pompe cyangwa imashini ya shitingi ya winch center, guta umucanga ninzira * yonyine * ishobora kugera kuri neti ya geometrie mbere yuko CNC irangira-cyane cyane iyo uburebure bwurukuta burenze mm 120 cyangwa imyenge yimbere isaba intoki zidafite umushinga. Twabonye abakiriya bahinduka bava mu ishoramari bajya guta umucanga nyuma yo guturika kwabaye mugihe cyo kuvura ubushyuhe bwa AMS 5387: umuvuduko ukonje ukabije wibibabi byumucanga byagabanije ubushyuhe bwumuriro 40% mumashanyarazi ya T800.
Uruganda rwacu rwujuje ISO rukoresha umucanga wa silika uhujwe na chimique hamwe nubushuhe bugenzurwa hamwe nigipimo cya binder - ntabwo ari "umucanga rusange." Kuki ari ngombwa? Kuberako guhuza bidahuye biganisha ku guhinduka. Guhinduranya byangiza GD&T guhamagarwa kuri piston pompe. Tugenzura buri gicapo hamwe na optique yo gusikana mbere yo gusuka, hanyuma tugakurikirana ibice byanditse byibanze dukoresheje guhuza ibipimo byapimwe-bitagenzuwe neza.
Iyi disipuline irasobanura impamvu indangagaciro zacu zingutu zifata amanota ASME B16.34 yo mu cyiciro cya 600 nta gusana nyuma yo gusudwa-n'impamvu imodoka ya injeniyeri OEMs igaruka kumashanyarazi yo mu gisekuru cya kabiri ifite ibyuma bikarishye kuruta gahunda ya mbere.
Bamwe mubatanga isoko bafata casting na mashini nkibice bitandukanye. Turabifata nkurunigi rukomeza. Iyo utwoherereje igishushanyo cya cobalt-nikel alloy plug, itsinda ryacu risubiramo igishushanyo mbonera * hamwe nurwego rwawe rwo gutunganya *. Dushira ibyago kugirango amaherezo ya CNC yanyuma yirinde kugabanuka guhagarikwa muri zone zigabanuka. Dukora imashini datum igaragara * mbere * yo kugabanya ibibazo byanyuma-kugoreka rero ntibitesha agaciro raporo yawe ya CMM.
Uku kwishyira hamwe bifite akamaro cyane kubice nkibishingwe bya pompe: ibyuma biremereye-bicyuma bisaba gusya 3-axis gusya mumaso atandatu, hiyongereyeho no gucukura umwobo wimbitse kugirango ushireho. Niba uburinganire bwa casting burenze 0.8 mm / m, urangiza gutunganya ibiryo urya amafaranga yimigabane-kandi bishobora kwerekana ububi bwubutaka. Turagenzura rero igihe cyo kunyeganyega, gukonjesha kimwe mubyobo byashizwemo, kandi tukagenzura uburinganire mubyiciro bitatu: as-cast, nyuma yo kugabanya imihangayiko, no kubanza gukora.
Igisubizo? 92% byambere-byambere umusaruro kubicuruzwa byaciriritse-nta gusubiramo imirimo, nta gutandukana gutunguranye kugenzurwa rya nyuma.
"Ibikoresho byemewe" bisobanura bike keretse niba ushobora kubikurikirana kuri numero yubushyuhe, gushonga ibiti, na raporo yikizamini cya bar. Dusohora amavuta yose ya cobalt (harimo amanota ya AMS 5387 na T800) tuvuye mu ruganda rufite icyemezo cya EN 10204 3.1 - kandi tugumana inyandiko zuzuye kuri buri kintu: isesengura ryimiti, ingano yintete kuri ASTM E112, hamwe ningaruka za Charpy kuri -40 ° C kubisabwa hanze.
Ntabwo dushyira kashe kuri "SS316" kuri tagi. Twebwe laser-etch numero yubushyuhe kuri buri casting, tuyambukiranya muri sisitemu ya ERP kurwanya inyandiko ziperereza zinjira, kandi dushyiramo dosiye yuzuye yo gukurikirana hamwe nibyangombwa byoherejwe. Umukiriya umwe wibikoresho bya peteroli yo muri Amerika ya ruguru yakoresheje aya makuru kugirango akureho igenzura rya API Q1 mu minota 45 - nta cyifuzo cyo gukurikirana.
Kandi iyo abakiriya babajije bati: "Urashobora kwigana icyiciro cyumwaka ushize?" - dukurura igiti kimwe cyitanura, icyuma kimwe kivanga umucanga, igice kimwe cyibanze. Ntabwo “bisa.” Birasa.
Ntukeneye undi mucuruzi uvuga byihuse kandi atanga bitinze. Ukeneye umufatanyabikorwa ushira ahabona amakimbirane ya GD&T * mbere yuko * ibikoresho bitangira-nko kwerekana ko kwihanganira ± 0.02 mm kwihanganira imyanya kuri mm-200 ya diametre bisaba gukora kabiri, ntabwo ari ugutera. Ukeneye gusobanuka kubayobora igihe: kuyobora umusenyi utegura iminsi 7; Guhindura icyitegererezo byongera 3; AMS 5387 ivura ubushyuhe yongeraho 10 - ntabwo "ibyumweru 2-4" nta gusenyuka.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. itanga ibyo bisobanutse. Abayobozi bacu b'imishinga bavuga neza injeniyeri-ntabwo itanga amasoko. Bazakubwira impamvu cobalt alloy nozzle ikenera ceramic shell backup muri cope, cyangwa kuki ibyuma bidafite ibyuma birenga kg 80 bisaba ubufasha bwa centrifugal kugirango byumvikane. Nta masezerano adasobanutse. Gusa physics, metallurgie, hamwe no kugenzura ibyakozwe.
Niba gahunda yawe ikurikira yo guta umucanga igomba gukora - ntabwo ihageze gusa - tangira usubiramo tekiniki, ntabwo urupapuro rwibiciro. Itandukaniro rigaragara mubuzima bwo mumurima, ntabwo kumpapuro gusa.