
Iyo injeniyeri muri Amerika ya ruguru cyangwa Uburayi bakeneye a Ubushinwa bukora ibyuma ishoboye gutanga ibyuma byumuvuduko bihanganira kwihanganira akabari 350 - cyangwa cobalt alloy nozzles irokoka 650 ° C mumateraniro ya pompe ya peteroli - ntibashakisha gusa "uruganda ruhendutse." Bashakisha kugenzura ibyuma byateganijwe, disipulini yo mu rwego, no kutihanganirana na microstructural idahuye. Aho niho hasobanutse neza kuruta igiciro-kandi aho QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Yinjiza inshuro zisubirwamo muri sisitemu ya hydraulic OEMs hamwe nibikoresho byo hanze.
Twabonye imishinga myinshi yatinze-ntabwo ari inenge zishushanyije, ahubwo nibintu bitunguranye. Inzu ya piston ya pompe yubatswe ikozwe mubyuma byumucanga birananirana kwinyeganyeza kuko kubara grafite nodule yaguye hanze ya ASTM A278 Icyiciro cya 30. Cobalt-nikel icomeka mugihe cyamagare yumuriro kuko intera ya dendrite ya intera yatandukanijwe irenga ± 12 µm hejuru yubushyuhe. Izi ntabwo arizo ngaruka. Nibikorwa byagenzuwe muburyo bwo gutsindwa twafashije abakiriya kwirinda kuva 2014.
QINGDAO QIANGSENYUAN ntabwo ifata gukina nkibikorwa byihariye. Irabifata nkintambwe yambere yingenzi mumurongo uhujwe cyane: guta → kugabanya imihangayiko → CNC gutunganya → kuvura ubushyuhe → kugenzura ubusugire bwubutaka. Ikigo cyabo cyujuje ISO gikora ishoramari ryibikoresho bito bito bya AMS 5387 hamwe nicyatsi kibisi cyumucanga kubice byibyuma biremereye - buriwese ufite umwirondoro w’itanura wabigenewe, ibiti byo gukonjesha, hamwe no kwemeza icyiciro cya ecran. Buri gishonga gitwara ibisobanuro byuzuye: umubare munini, gusuka ubushyuhe, igihe cyo gukomera, hamwe na raporo yikizamini cyemewe cyatanzwe nabashinzwe kugenzura.
Ibi ntabwo bijyanye n "inama yo guhura." Nukugenzura ibihinduka impapuro zidasanzwe zidakunze kuvugwa-nko gukwirakwiza impagarara zisigaye nyuma yo kunyeganyega, cyangwa uburyo icyerekezo cyibinyampeke kigira ingaruka kumibereho yumunaniro muri winch center shaft roller izunguruka munsi ya torsion. Niyo mpamvu injeniyeri zabo zisanzwe zambukiranya GD&T guhamagarira kurwanya amakarita yo kugabanuka-ntabwo ari igishushanyo mbonera gusa.
Bamwe mubakora urutonde "cobalt alloy ubushobozi" kurubuga rwabo. Bake barashobora guhora baterera ibice bishingiye kuri T800 hamwe na .8 0.8% yubusa muri zone zikomeye-cyangwa gufata 0,015 mm kwihanganira imyanya kumyanya itatu ya coaxial mumazu ya pompe ya AMS 5387 nyuma yo gusya bwa nyuma. Itandukaniro riri mubikorwa nyirizina.
QINGDAO QIANGSENYUAN itunze agaciro kose: kugura ibikoresho fatizo (hamwe namasezerano ataziguye ya Haynes 25 na Stellite 6 bihwanye), gushiramo vacuum induction, ceramic shell Investment casting, intambwe esheshatu CNC ikora hamwe nubushakashatsi bwakozwe, hamwe na HIP (gukanda isostatike ishyushye) kubutumwa bukomeye. Nta masezerano yo gukorana. Nta ntoki. Iyo umukiriya yohereje igishushanyo cyumuti udasanzwe usanzwe wa cobalt hamwe numuyoboro ukonjesha imbere, itsinda rimwe rikora isuzuma ryibyuma, kwigana imigozi, ingamba zo gutunganya, hamwe no gupima ibimeneka - byose munsi yinzu.
Bazi kandi icyo * atari * gukora. Kurugero: guta umucanga cobalt alloys itumira karbide. Bakoresha rero gushora imari-niyo yongeraho 18% kugirango bayobore igihe-kuko itanga ubukana bumwe (HRC 42-46 mugice kimwe) kandi ikuraho ibikenerwa nyuma yo gutunganyirizwa nyuma yimashini bitewe nibice bigoye.
“Urashobora gukora ibi?” ni ikibazo cya mbere. Igikwiye ni: “Ni iki kizabananira mbere - kandi twakwirinda dute?” Ngiyo lens QINGDAO QIANGSENYUAN ikoresha mugihe cyo gusuzuma injeniyeri.
Iyi ntabwo ari ikinamico ngishwanama. Nibisobanuro byanditse, byagarutse mumasaha 72, hamwe n'ibishushanyo bisobanuwe hamwe nibindi bitekerezo bifatika (urugero, kuva muri CF8M ukajya muri UNS S32750 duplex yo kurwanya chloride mubikorwa bya marine). Kuri prototype ikora, bohereza raporo yubugenzuzi bwa minisiteri hamwe na CMM point-igicu hejuru ya geometrie - bityo abakiriya bagenzura neza mbere yo kwiyemeza gukora.
Isoko ryisi yose ntabwo ari ugushaka amagambo yo hasi. Nukumenya uwagenzura amarembo: irembo rihagarika ingero zujuje ubuziranenge, irembo ryanga guta nabi mbere yo gutunganya, irembo rihagarika ibyoherezwa kugeza ibizamini bikora byemeza ko igitutu giturika gifite umutwaro wa 1.5 ×.
Imbaraga za QINGDAO QIANGSENYUAN ntabwo ari igipimo-ni uguhitamo. Bafite umwihariko mu byiciro bine by’ubunyangamugayo: CNC ibice byakozwe, cobalt-nikel ibivanze, ibyuma, hamwe nicyuma / ibyuma bidafite ingese. Nta kindi. Ibyo byibandaho bifasha ubumenyi bwimbitse, gukemura ibibazo byihuse, hamwe nibisubizo bihoraho muri hydraulic, peteroli na gaze, hamwe nibinyabiziga biremereye.
Niba umushinga wawe utaha urimo umuvuduko mwinshi, inzu ya pompe, cyangwa imyenda ikomeye-kandi ukeneye a Ubushinwa bukora ibyuma ifata metallurgie nka injeniyeri, ntabwo ikora-tangira ukoresheje ibintu bifatika, disipuline igereranijwe, hamwe no gukumira-kunanirwa kwisi. Ntabwo ari amagambo yo kwamamaza.