Iyo ba injeniyeri bagaragaje yatakaye ibishashara bikozwe mu ruganda kubice byingenzi byubutumwa bwicyuma, ntabwo batumiza casting gusa-barinda umutekano muke munsi yumuvuduko wa MPa 300, ubunyangamugayo bwa microstructural nyuma yo gusiganwa ku magare yubushyuhe, hamwe nubuso burangije kubaho neza. Nibyo shingiro-ntabwo aribyo. Muri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twatanze ibice birenga 12,000 byashizweho mu ishoramari kuva mu mwaka wa 2016 - ibyinshi muri byo umubiri wa cobalt-nikel alloy valve, amazu ya pompe, hamwe na shitingi aho gutandukana kwa mm 0,02 bitera kunanirwa gukora.
Impamvu Yatakaye Ibishashara Biracyatsindira Ibikorwa Byinganda Byinshi
Gutera umucanga ntibishobora gufata mm 0,05 mm kuri hydraulic ya hydraulic yoroheje. Gupfa guta ibice muri AMS 5387 cobalt. Centrifugal casting ibura ubwisanzure bwimbere bwa geometrie ikenewe kubiterane byinshi bya nozzle. Gutera ishoramari-ubwihindurize bugezweho bwo guta ibishashara - bikemura byose uko ari bitatu. Igikonoshwa cyacyo ceramic gifata ibisobanuro byiza kugeza kuri mm 0.3 biranga, bigera hejuru yubuso buke nka Ra 1,6 μ m * as-cast *, kandi bikagumya guhuza metallurgjiya hejuru yubushyuhe kuko ifumbire idashyiramo umucanga cyangwa ipikipiki ya karubone. Turabibona buri munsi: abakiriya bahindukira bava mumazu ya pompe ya piston ya pompe bakajya mumashanyarazi yatakaye bavuga ko ubuzima bwabo bumara 40% murwego rwo hejuru rwamavuta ya gaze na gaze - ntabwo ari ukubera ko ibikoresho byahindutse, ariko kubera ko poritike yagabanutse ikava kuri 2.1% ikagera munsi ya 0.3%, byemejwe na ASTM E155 scanning ultrasonic scanning.
Niki gitandukanya uruganda rwukuri rwatakaye Uruganda rukora uruganda na Broker
"Abakora" benshi batanga ibishishwa byo gukora, dewaxing, cyangwa no kuvura ubushyuhe. Ibyo bisenya-kandi byica gusubiramo. Ku kigo cyacu cya Qingdao, buri ntambwe iguma mu nzu: igishushanyo mbonera muri SolidWorks hamwe na GD & T itwarwa nindishyi zagabanutse, igiceri gishingiye kuri ceramic ceramic yibiza hamwe nubushyuhe bugenzurwa nubushyuhe bwumuriro, gufashwa na vacuum gusuka T800 ya cobalt ivanze kuri 1,480 ° C, hamwe nigisubizo cyakorewe kuri AMS 2750E. Nta ntoki. Nta cyiciro-cy-itandukaniro muburyo bw'ingano. Mugihe OEM yu Burayi yasabye ko ibintu byose byakurikiranwa kumashanyarazi ya AMS 5387 yakoreshejwe mumashanyarazi yo kugenzura amazi, twatanze raporo yikizamini cyurusyo, nimero yubushyuhe, ibiti byo mu itanura, hamwe namakuru yubugenzuzi bwa CMM kuri buri gice - kugeza ku ndangamuntu yabakoreshaga ikora imashini ipima imashini.
- Kwishyira hamwe bihagaritse bivuze ko nta gutandukana kurwego rukomeye: Dukora imashini ya bores ya nyuma hamwe no gufunga hejuru * nyuma * yo kugabanya imihangayiko ya casting - gukuraho kugoreka kugaragara mugihe utunganya imyenda yabanje guhangayika.
- Twemeza gukora mbere yuko ibikoresho bitangira: Ba injeniyeri bacu bashushanya ibendera munsi ya 0.5 °, uburebure bwurukuta rukaruta 3: 1, hamwe nubujyakuzimu bwimpumyi burenga 6 × diametre - bizigama abakiriya $ 18k- $ 45k mugukora umushinga
- Tugenzura ibyo abandi batanga: Icyemezo cyibikoresho bito, igeragezwa ryimbaraga, gushushanya ikarita ya X-ray, hamwe nigeragezwa ryanyuma ryakazi - byose bibera imbere murukuta rwa ISO 9001 rwemewe
Igiciro nyacyo cyo guhitamo nabi-Nuburyo bwo kubyirinda
Abaguzi bamwe birukana amagambo yo hasi kuri kilo. Noneho babona igipimo cya 17% kuri cobalt alloy nozzles kubera microporosity itamenyekanye hafi yo gukonjesha. Cyangwa uhure nubukererwe bwibyumweru 11 kuko "uruganda" rwashizweho nigishishwa gikora umucuruzi udafite AS9100. Cyangwa uvumbure "ibyuma bidafite ingese" byananiye gupima umunyu nyuma yamasaha 96 - atari ukubera ko amavuta yari yibeshye, ahubwo ni ukubera ko uruganda rwasibye igisubizo annealing. Twagendeye kubakiriya muri ssenariyo zose uko ari eshatu. Gukosora ntabwo ari ibintu byiza gusa-bisangiwe nubuhanga bukomeye. Kurugero, mugihe uwubatse pompe yo muri Amerika ya ruguru yarwanaga no gucamo amazu ya silinderi idafite ibyuma 316L, itsinda ryacu ryashushanyije gradiyo yumuriro mugihe cyo gukomera, twongeye gushushanya amarembo kugirango tugabanye ahantu hashyushye, hanyuma twongeraho umuvuduko ukonje. Umusaruro wasimbutse uva kuri 63% ugera kuri 94%. Nta gusubiramo. Nta bikoresho bishya. Gusa inzira yimbitse yubumenyi ikoreshwa aho ari ngombwa.
Aho Precision Yatakaye Igishashara Itanga ROI Yapimwe
ROI ntabwo ari theoretical hano. Irakurikiranwa mu mikorere yo mu murima: • Hydraulic pressure valve yatewe muri cobalt alloy T800 iheruka 3.2 × kurenza ibice bingana n’umusenyi uhwanye n’ibikoresho bigendanwa byinjira • Urufatiro rwa pompe rwakozwe mu ishoramari rishingiye ku cyuma cyerekana 22% munsi ya vibration amplitude kuri 3,600 RPM - byagenzuwe na laser Doppler vibrometry <0,015 mm yiruka * nkuko byakozwe na mashini *, kugabanya igihe cyo guterana iminota 37 kuri buri gice kumurongo wa OEM Niyo mpamvu abakiriya bo ku isi - kuva mu cyiciro cya 1 gitanga umuhanda utari umuhanda kugeza kuri pompe OEM yihariye - badufata nko kwagura itsinda ryabo ryubwubatsi, ntabwo ari umucuruzi. Ntabwo duhura gusa n'ibishushanyo. Turababaza.
Niba ukeneye a yatakaye ibishashara bikozwe mu ruganda ifata ibyifuzo byigikorwa cyawe nkibidashoboka - ntabwo ari ibyifuzo-uzasanga disipuline, ubujyakuzimu bwa metallurgjiya, hamwe no kugenzura vertical kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Aho geometrie igoye ihuye nibikorwa bidahwitse, inzira itangira kera mbere yuko ibishashara bishonga.
