Iyo ba injeniyeri bagaragaje Gukomatanya & Ibikoresho, ntabwo batumiza ibice gusa-barinda umutekano ubunyangamugayo munsi yigitutu, ubushyuhe, hamwe na stress ya cycle. Ihuriro ryananiranye mumazu ya pompe hydraulic cyangwa cobalt alloy nozzle idashobora guhagarika ibikoresho bya peteroli muminsi. Niyo mpamvu inkomoko iva mu ruganda rufata ingamba zihamye, kugenzura microstructure, hamwe no gukurikiranwa nkibintu bidashobora kuganirwaho-ntabwo ari inyongera-itabishaka-bituma itandukaniro riri hagati yigihe cyo gutanga amasoko yihutirwa.
Kuki "Custom" Atari Buzzword-Ni Discipline Yuburyo
Twabonye abakiriya benshi bakira ibikoresho "byemewe" bihuye nimpapuro gusa. Icyuho gifungura hakiri kare: mugihe cyo gusobanura GD&T. Pompe imwe yo muri Amerika ya ruguru OEM yatwoherereje igishushanyo gifite ± 0.005 ″ kwihanganira imyanya kuri plaque ya mm 32 ya cobalt alloy - nta guhamagarwa datum. Ikipe yacu yashyizeho ibendera mbere yuko ibikoresho bitangira. Kubera iki? Kuberako AMS 5387 cobalt alloy igabanuka bitateganijwe mugihe cyo gushora imari niba guhuza ibice bigenda bigabanuka na mm 0,02. Twakoresheje amashusho yumuriro-mashini, duhindura igishushanyo mbonera, hanyuma twongeraho icyiciro cya kabiri cya CNC. Igisubizo: ingingo-yambere ya raporo ya CMM yerekanye 0.003 iation gutandukana-muri spec, zero rework.
Ibi ntabwo ari impvisvisation. Yubatswe mubikorwa byacu: gushushanya kwemeza → ibikoresho byihariye bigabanya kwerekana → igishushanyo mbonera cya axis nyinshi zifata → murwego rwo guhitamo optique kuri sitasiyo ikomeye. Nta ntambwe yasimbutse. Nta gitekerezo kidasuzumwa. Custom ntabwo bivuze "tuzabimenya nyuma." Bisobanura ko ibintu byose bihinduka - coefficente yo kwagura ubushyuhe bwa T800 alloy, umucanga wumucanga wumucyo wibiro 40 byibyuma, ingaruka ziterwa nubutaka hejuru yikimenyetso - bigereranywa mbere yuko chip ya mbere iguruka.
Aho Inganda nyinshi Zitema Inguni-Kandi Kuki tutabikora
Bamwe mubatanga isoko bafata casting na mashini nkibice bitandukanye. Turabihuza. Inzu ya piston pompe ya silinderi ntabwo ikozwe mububiko bukomeye. Itangira nkumusenyi ushyizwemo ibyuma bidafite ibyuma-byashizweho hamwe na 1,2 mm yo gutunganya neza neza aho hejuru yumuvuduko ukabije wumuvuduko. Ayo mafaranga ntabwo abishaka. Irabaze kugoreka ingano zaho muri zone yibasiwe nubushyuhe hafi y irembo rya casting. Turabipima hamwe na mapping ya ultrasonic. Hanyuma dukora imashini. Noneho turagenzura - ntabwo ari ibipimo gusa, ahubwo uburinganire bwubutaka dukoresheje ibizamini bya eddy.
Uku kwishyira hamwe gutanga inyungu eshatu zifatika:
- Igipimo gihamye: Shira + imashini mumuzingo umwe ugenzurwa nubushyuhe ukuraho nyuma yimashini
- Gukomeza Microstructure: Nta bushyuhe-buvura-nyuma yo gutungurwa butesha agaciro umunaniro ubuzima muri winch center shaft rolllers
- Ibiciro byateganijwe: Nta bikorwa byihishe biturutse ku kwihanganira gukina hamwe no kugabanya imipaka ya CNC
Twahinduye amabwiriza aho abakiriya bashimangiye gusimbuka casting simulation. Ntabwo ari uko tudashobora kubikora-ariko kubera ko tutazatanga igice cyatsinze igenzura uyumunsi kandi bikananirana kuri 85% byumuvuduko wagenwe ejo.
Imikorere nyayo-Isi isaba kugenzura ibintu-byukuri
Cobalt-nikel alloys ntabwo yitwara nka 304 idafite umwanda. Imashini zabo zigabanuka 60% mugihe ubukana burenze HRC 42. Amashanyarazi yabo yumuriro ni kimwe cya kabiri cyicyuma. Gucukura umwobo udakurikiranwa neza? Uzabona impande zinangiye akazi zisenyuka munsi yinyeganyeza. Twakomotse kuri bilet ya AMS 5387 hamwe na raporo yikizamini cyuzuye - ibigize imiti, imirongo ihindagurika, indangagaciro zingaruka za Charpy - kandi tukagenzura buri kintu cyose kirwanya isesengura ryerekana ASTM E1479. Niba ibirimo bya karubone bitandukanye na ± 0,02%, birashyirwa mu kato. Ntabwo ari ukubera ko ibipimo bibivuga-ariko kubera ko twabonye 0,03% birenze urugero bya karubone bigabanya ubuzima bwa serivisi ya nozzle mubisabwa gaze ya gaz 40%.
Ikigo cyacu gikomeza kugenzura ibidukikije (45-55% RH) mugihe cyo kurangiza ibikorwa. Kubera iki? Kuberako ubuhehere busigaye mubitangazamakuru biturika bitera gutera mikorobe hejuru ya T800 alloy-bitamenyekana ijisho, ibiza bikabije. Uru rwego rwa disipuline y’ibidukikije ntabwo rusanzwe. Birakenewe.
Guhitamo Urusobekerane & Uruganda rukomatanya Uburyo bwo Guhitamo Sisitemu Yintege nke
Hydraulic manifold yawe, guteranya pompe yo hanze, imashini yawe icukura amabuye y'agaciro - ntanumwe murimwe unanirwa mugice kinini. Birananirana kuri interineti ntoya: guhuza ibice bidahuye neza, guteramo ibice munsi yikimenyetso, icyuma gikoreshwa nubushyuhe hamwe na microcrake zitamenyekanye. Niyo mpamvu Gukomatanya & Uruganda rukomatanya guhitamo ntabwo bijyanye na cote yo hasi cyangwa igihe cyihuta cyo kuyobora. Nibyerekeranye nuwanditse ibyerekeranye no gutandukana kwabo, ugumana ibintu byose bikurikirana kugeza kumubare wubushyuhe, kandi ufata inyandiko zawe za GD&T nkamasezerano yubuhanga-ntabwo ari ibyifuzo.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Yubaka Ingaruka. Ntabwo kubahiriza. Buri cyuma cyumuvuduko, buri nzu ya silinderi, buri cobalt alloy nozzle ubwato hamwe na dosiye ya digitale: ibikoresho fatizo, raporo ya CMM, ibiti byo kuvura ubushyuhe, gusoma hejuru. Urabona gihamya - ntabwo ari amasezerano. Kuberako muburyo bwimyambarire myinshi, sisitemu yinganda zumuvuduko mwinshi, ikizere nticyemewe. Yinjije-imwe yapimwe micron, imwe yagenzuwe ya alloy batch, imwe yo kugemura ku gihe-icyarimwe.
