Iyo abantu benshi bumvise 'ibice bya homogenizer,' bahita batekereza kuri valve n'intebe. Ngiyo umutima wacyo, byanze bikunze, ariko gukosora kuri ibyo ni nko kuvuga moteri ni piston gusa. Ikibazo nyacyo, hamwe nigiciro nigihe cyo gutura, kiri mubintu byose bishyigikira iyo mikoranire yumuvuduko mwinshi. Nabonye ibikorwa byinshi bitumiza stack ya valves zasimbuwe, gusa nasanze ibicuruzwa byabo bikibabara kuko birengagije kwambara kuri ibice bya homogenizer hejuru - abapompa, kashe, hamwe na valve igenzura umuvuduko mbere yuko ikubita icyuho. Ni sisitemu, ntabwo ari ingingo imwe yo gutsindwa.
Imyambarire itagaragara: Abapompa na kashe
Reka tuganire. Ceramic plungers isanzwe kubwimpamvu - kurwanya ruswa, gukomera. Ariko baravunitse. Agace gato kavuye mu gufata nabi mugihe cyo kwishyiriraho, cyangwa umunaniro ukabije kubera umuvuduko ukabije, kandi ufite inzira yamenetse yangiza kashe yo gupakira mumasaha, ntabwo ari amezi. Uburyo bwo kunanirwa ntabwo buri gihe ari guturika; akenshi ni gutakaza buhoro buhoro umuvuduko wiruka mubindi bice mbere. Ndibuka uruganda rw’amata rurega intebe ya valve kuba emulioni mbi, ariko nyuma yintebe ebyiri zahindutse, ikibazo cyarakomeje. Nyirabayazana? Umusatsi wacitse muri plunger washoboraga kubona munsi yumucyo ukomeye. Umuvuduko wamaraso mbere yuko ibicuruzwa bigera kuri valve ya homogenizing.
Noneho hariho kashe hamwe no gupakira. Iyi ni tribologiya yera. Ntabwo ari uguhuza gusa nibicuruzwa (imiti ya CIP akenshi ni umwicanyi nyawe, ntabwo ari amata). Nibijyanye no kurangiza plunger igenderaho, guhuza pompe, hamwe nubushyuhe bwizuba. Gupakira glande irenze urugero bizashyuha kandi bisobekeranye ceramic plunger, bigakora uduce duto duto hanyuma twanduza agace kashe. Ni casade. Ukeneye utanga isoko yunvikana, ntabwo arikugurisha umufuka wa kashe rusange.
Aha niho uruganda rukora imashini hamwe nububiko bwimashini bifite uburambe bwibintu byimbitse biba ingirakamaro. Kurugero, gukorana numufatanyabikorwa nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) kubisanzwe cyangwa gusimbuza plunger amazu cyangwa pompe byerekana akamaro k'ubunyangamugayo bwibintu. Bamaze imyaka irenga 30 mu gukina no gutunganyahttps://www.tsingtaocnc.com). Kubintu byambara cyane nka pompe, ubuziranenge bwa casting nibintu byose. Microscopique porosity muri alloy kuva muburyo bwo guta hasi bizahinduka intandaro yumunaniro, biganisha kumeneka munsi ya 10,000 psi. Akazi kabo hamwe nigishoro hamwe nishoramari rya geometrike igoye, hiyongereyeho CNC itunganya neza neza kashe ya kashe, itanga umusingi kubyo bikomeye ibice bya homogenizer ni byiza.
Inteko ya Valve: Kurenza Geometrie
Umuyoboro wa homogenizing hamwe nintebe. Nibyo, aha niho ubumaji bubera. Ariko imyumvire ikunze kugaragara nuko geometrie-inguni, icyuho-niyo ihinduka gusa. Guhuza ibikoresho ni ngombwa cyane. Icyicaro gikomye cyicyuma kirwanya tungsten karbide ya valve isanzwe mubuzima burebure mubicuruzwa byangiza. Ariko nabonye ibihe aho umukiriya yahinduye ibicuruzwa bifite acide nyinshi kandi ntabitekerezeho. Igisubizo cyihutishijwe kwangirika kwa galvanike kuri interineti, guhuza hejuru no gusenya imikorere ya homogenisation mbere yuko kwambara imashini byari ikibazo.
Indi ngingo ififitse: igiti cya valve nuyobora. Iki gice cyemeza ko valve izamura kandi igasubiramo neza. Niba abayobora bambara, valve iranyeganyega. Ntubona icyuho gisukuye, kimwe cyumwaka; ubona icyuho kidahwitse, gifatanye gitera gukwirakwiza ingano zingana zingana no gukomeretsa intebe itaringaniye. Gusimbuza intebe utabanje kuyobora ubuyobozi bwambaye ni uguta amafaranga. Nisomo twakuye mugusenya ibice no kubona intebe 'nshya' yamaze kwerekana imyenda idasanzwe nyuma yo kwiruka gato.
Iyo ushakishije ibi, kwihanganira imashini ntibishobora kuganirwaho. Isura yo gufunga igomba gufatirwa hafi ya optique. Ntabwo arakazi kumaduka rusange. Irasaba ubwoko bwa CNC busobanutse neza inzobere mubigize inganda afite. Isosiyete nka QSY, yibanda cyane kuri CNC gutunganya ibyuma bitagira umwanda hamwe nudukoresho twihariye, byateguwe kubwibi. Ubushobozi bwo gukora imashini ya cobalt cyangwa nikel ishingiye kuri nikel kugirango yambare bikabije cyangwa irwanya ruswa mu bice bya valve irashobora kuba umukino uhindura umukino kubikorwa byihariye birenze ibiryo, nko muri farumasi cyangwa imiti.
Umuvuduko-Kumva no Kugenzura Indangagaciro
Akenshi birengagizwa mubice byabazwe ni cheque ya valve kumurongo winjira no gusohoka. Akazi kabo gasa nkicyoroshye: irinde gusubira inyuma. Ariko iyo batangiye kwambara cyangwa amasoko yabo umunaniro, bitera ihungabana ryumuvuduko nibicuruzwa bypass. Uzabibona ku gipimo cyerekana umuvuduko nkurushinge. Uku kudahungabana kugarukira kumurongo nyamukuru wa homogenizing, bigatera 'kuganira' no kwihuta kwambara kumaso ya valve no ku ntebe. Kwubaka cyangwa gusimbuza iyi cheque ya cheque nigiciro cyoroshye cyo gukumira ugereranije nigiciro cya valve nshya.
Umuyoboro wumuvuduko wicyambu hamwe namacomeka nubundi buryo bwibibazo byoroshye. Gusubiramo inshuro nyinshi kuri sensor ya kalibrasi cyangwa gusimburwa birashobora kwambara imigozi muri pompe ya pompe cyangwa manifold. Amaherezo, ubona ibimeneka bigoye gukurikirana - igihu cyiza cyibicuruzwa cyangwa amazi. Gucuruza no gushiraho insimburangingo ni gukosora, ariko ni igihe cyo hasi. Gukoresha neza neza, ibikoresho-byuzuye byuzuye hamwe na blok kuva mugitangira, bikozwe mubikoresho byakozwe neza kandi bikozwe, birinda ibi. Gukina gukomeye, kutagira inenge, bizagira ubwinshi bwicyuma muri utwo duce twinshi cyane.
Guhitamo Ibikoresho: Ntabwo Byose 316
Ubusanzwe ibiryo ni AISI 316L ibyuma bitagira umwanda. Ni impirimbanyi nziza. Ariko kubice bya homogenizer, cyane cyane valve nintebe mubisabwa cyane cyangwa byunyunyu, ugomba kureba amanota akomeye, ibifuniko bya satelite, cyangwa ceramic yuzuye. Nigeze gukora kumurongo winyanya aho imbuto zakoraga nko gusya. Imyanya isanzwe 316 yamaze icyumweru. Guhindukira kuri tungsten karbide-yicaye byongera ubuzima bwa serivisi kugeza kumezi arenga atatu. Igiciro cyari kinini, ariko ROI kuva kugabanuka kumasaha no guhinduka byari byinshi.
Aha niho hasuzumwa ubumenyi bwibikoresho byabatanga isoko. Bashobora gushakira imashini kandi yizewe ibyo bikoresho bigezweho? Kurugero, nikel-ishingiye kuri nikel nka Inconel ni nziza cyane kubushyuhe bwo hejuru, ibintu byangirika cyane, ariko ni inyamaswa kumashini. Bakora-vuba. Ukeneye iduka ryimashini rifite ibikoresho byiza, kugaburira, n'umuvuduko kugirango ubyare igice gisukuye, kitarimo stress. Isosiyete ifite uburambe bwa QSY mubisobanuro bidasanzwe ntabwo itondekanya amagambo gusa; ubwo bushobozi busobanura mu buryo butaziguye kubyara igihe kirekire, gusaba-byihariye ibice bya homogenizer bikemura ibibazo byukuri byo kwambara.
Ntiwibagirwe kubyerekeye gasketi nibice 'byoroshye'. EPDM, Viton, PTFE - guhitamo hano biterwa na chimie yibicuruzwa, ibinure, hamwe nubushyuhe bwisuku. Ikirangantego cya Viton gishobora kuba cyiza kubicuruzwa bikomoka ku mata menshi ariko birashobora kubyimba no kunanirwa mubisabwa byenga inzoga ukoresheje isuku ya CIP. Kubika urutonde rurambuye rwibikoresho byakoreshejwe aho, hamwe nubuzima bwarwo, ni ubumenyi bwibanze ariko butagereranywa.
Kwishyira hamwe no Kumva neza
Hanyuma, kugira ibice byose bikwiye nikintu kimwe. Kubashiraho hamwe nukuri 'kumva' nibindi. Gutwika inteko ya valve ntabwo ari ukuyikubita hejuru. Byerekeranye nurutonde rwerekanwe hamwe na torque kugirango yizere ko yapakurura atagoretse ibice. Kurenza urugero birashobora gukanda kashe, kugoreka ubuyobozi bwa valve, ndetse no kumenagura ceramic. Hano hari ibitekerezo byitondewe mugihe glande ipakira ihinduwe neza-gukurura gato ariko kugenda neza. Ntabwo wiga ibyo mubitabo; urabyiga kubikora nabi inshuro nke ukabona ingaruka.
Gucunga ibice bisigaye ni disipuline yacyo. Ntabwo ari ukugira valve mububiko. Nijyanye no kugira kashe iboneye, isoko yukuri ya cheque valve, hamwe na O-impeta yihariye ya porte yubushyuhe kuri iyo moderi na numero yuruhererekane. Rusange O-impeta irashobora gukwira, ariko niba durometero yayo (ubukana) yazimye, izasohoka kandi inanirwe nigitutu cya pulse. Gutegura ibice ukoresheje imashini, ntabwo byubwoko gusa, bizigama amasaha mugihe cyo gusenyuka.
Noneho, iyo utekereje kubice bya homogenizer, tekereza kuri gahunda. Nibinyabuzima bigize ibice byumuvuduko mwinshi, uhereye kumurongo winjira kugeza kumurongo wanyuma usohoka, byose bikozwe mubikoresho byatoranijwe kurugamba rwihariye rwo kurwanya kwambara, kwangirika, numunaniro. Gufatanya nabahinguzi ba tekiniki basobanukiwe ningutu ziterwa nurwego rwa metallurgie na mashini, nkabazobereye mu gutondeka neza na CNC yimikorere yimikorere, ihindura ibice biva mubiciro bitangirika muburyo bukomeye bwubwubatsi bwizewe. Nibyo bituma igitutu gihoraho nibicuruzwa bihoraho.
